Komatsu 730E Dump Truck With Trolley Assist Operation & Maintenance Manual SN A30212 – A30354B – PDF DOWNLOAD

Description

Komatsu 730E Dump Truck With Trolley Assist Operation & Maintenance Manual

FILE DETAILS:

Komatsu 730E Dump Truck With Trolley Assist Operation & Maintenance Manual

Model Specification: KOMATSU 730E DUMP TRUCK WITH TROLLEY ASSIST
Language: English
File Format: PDF
Total Pages: 166
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES

KOMATSU 730E DUMP TRUCK WITH TROLLEY ASSIST OPERATION & MAINTENANCE MANUAL SN A30212 – A30354B – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu 730E Dump Truck With Trolley Assist Operation & Maintenance Manual

FOREWORD:

•  This manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck.
• All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck. The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest.
• Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment. The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
• A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.

The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 930E).
The three numbers represent the basic truck model.
The letter “M”, when present, designates a Mechanical drive system;
The letter “E”, when present, designates an Electrical wheel motor drive system.

• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730E Dump Truck With Trolley Assist Operation & Maintenance Manual

MAIN MENU.....................................................  0
COVER.........................................................  1
INTRODUCTION..................................................  7
	FOREWARD..................................................  7
	ALERTS PAGE...............................................  8
	TABLE OF CONTENTS.........................................  9
	TRUCK MODEL ILLUSTRATION.................................. 12
	ABOUT THIS MANUAL......................................... 13
	STANDARD CHARTS AND TABLES................................ 15
SAFETY........................................................ 21
	GENERAL SAFETY RULES...................................... 21
	PRECAUTIONS DURING OPERATION.............................. 25
		BEFORE STARTING ENGINE................................ 25
		OPERATING MACHINE..................................... 26
		BATTERY............................................... 29
		TOWING................................................ 30
	PRECAUTIONS FOR MAINTENANCE............................... 31
		BEFORE CARRYING OUT MAINTENANCE....................... 31
		DURING MAINTENANCE.................................... 32
		TIRES................................................. 35
	ADDITIONAL JOB SITE RULES................................. 36
	WHEN REPAIRS ARE NECESSARY................................ 37
	WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS......... 39
OPERATION..................................................... 47
	OPERATING INSTRUCTIONS.................................... 47
		PREPARING FOR OPERATION............................... 47
		SAFETY IS THINKING AHEAD.............................. 47
		AT THE TRUCK - GROUND LEVEL WALK AROUND INSPECTION.... 47
	ENGINE START-UP SAFETY PRACTICES.......................... 51
	AFTER ENGINE HAS STARTED.................................. 51
	MACHINE OPERATION SAFETY PRECAUTIONS...................... 52
	LOADING................................................... 53
	HAULING................................................... 53
	PASSING................................................... 54
	DUMPING................................................... 54
	TOWING.................................................... 56
	SAFE PARKING PROCEDURES................................... 56
	SHUTDOWN PROCEDURE........................................ 57
	DELAYED ENGINE SHUTDOWN PROCEDURE......................... 57
	SUDDEN LOSS OF POWER...................................... 58
	OPERATOR CAB AND CONTROLS................................. 59
		STEERING WHEEL AND CONTROLS........................... 60
		SERVICE BRAKE PEDAL................................... 61
		DYNAMIC RETARDER PEDAL................................ 61
		THROTTLE PEDAL........................................ 61
		HEATER / AIR CONDITIONER VENTS........................ 61
		HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS..... 62
		OVERHEAD PANEL AND DISPLAYS........................... 63
		CENTER CONSOLE........................................ 64
		OPERATOR SEAT......................................... 68
	INSTRUMENT PANEL AND INDICATOR LIGHTS..................... 69
		CONTROL SYMBOLS....................................... 69
	INSTRUMENT PANEL.......................................... 69
	PANEL GUAGES, INDICATORS, AND CONTROLS.................... 70
	OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL........... 76
	INDICATOR LIGHT SYMBOLS................................... 77
		TROLLEY INDICATOR LIGHTS.............................. 83
		HAZARD WARNING LIGHTS................................. 85
		LAMP TEST SWITCH / CENTRY FUEL SYSTEM................. 85
	CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS............. 86
		DETERMINING FAULT CODES............................... 86
		EXITING THE DIAGNOSTIC MODE........................... 87
	TROLLEY OPERATING INSTRUCTIONS............................ 89
		AFTER ENGINE HAS STARTED.............................. 89
	OPERATING IN DIESEL MODE.................................. 89
	OPERATING IN TROLLEY LINE MODE............................ 90
		GETTING ON LINE....................................... 90
		GETTING OFF LINE...................................... 92
		LINE STATUS SIGNALS................................... 93
		LINE STATUS SIGNAL MARKINGS........................... 93
		TRAFFIC CONSIDERATION FOR TROLLEY LINE OPERATION...... 93
		APPROACHING SLOW MOVING VEHICLES WHILE ON TROLLEY..... 94
		OPERATING SLOW MOVING VEHICLES WHILE ON TROLLEY....... 94
		PROCEDURES FOR TRUCK BREAKDOWNS WHILE ON TROLLEY...... 94
MAINTENANCE................................................... 95
	LUBRICATION AND SERVICE................................... 95
		SERVICE CAPACITIES.................................... 95
		HYDRAULIC TANK SERVICE................................ 95
		COOLANT LEVEL CHECK................................... 96
		RADIATOR FILLING PROCEDURE............................ 96
		COOLING SYSTEM RECOMMENDATIONS........................ 96
		LUBRICATION CHART..................................... 97
		10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS.... 98
		50 HOUR LUBRICATION AND MAINTENANCE CHECKS............100
		100 HOUR LUBRICATION AND MAINTENANCE CHECKS...........101
		250 HOUR LUBRICATION AND MAINTENANCE CHECKS...........102
		500 HOUR LUBRICATION AND MAINTENANCE CHECKS...........104
		1000 HOUR LUBRICATION AND MAINTENANCE CHECKS..........105
		5000 HOUR LUBRICATION AND MAINTENANCE CHECKS..........106
	LINCOLN AUTOMATIC LUBRICATION SYSTEM (OPTIONAL)...........107
		GENERAL DESCRIPTION...................................107
		SYSTEM COMPONENTS.....................................109
		SYSTEM OPERATION......................................110
		GENERAL INSTRUCTIONS..................................113
			SYSTEM PRIMING....................................113
			LUBRICANT PUMP....................................113
			FILTER AND RESERVOIR..............................114
			INJECTORS.........................................115
		SYSTEM CHECKOUT.......................................116
		24 VDC SOLID STATE TIMER CHECKOUT & ADJUSTMENT........116
		PUMP REBUILD..........................................117
			DISASSEMBLY.......................................117
			CLEANING AND INSPECTION...........................117
			ASSEMBLY..........................................119
		PREVENTATIVE MAINTENANCE PROCEDURE....................123
SPECIFICATIONS................................................125
	MAJOR COMPONENT DESCRIPTIONS..............................125
	SPECIFICATIONS............................................127
OPTIONAL EQUIPMENT............................................129
	PAYLOAD METER 3...........................................129
		OPERATION SECTION.....................................131
		INTRODUCTION..........................................131
		DATA SUMMARY..........................................131
		DATA GATHERING........................................131
		COMPONENT DESCRIPTION.................................132
			SYSTEM DIAGRAM....................................132
			SUSPENSION PRESSURE SENSORS.......................132
			INCLINOMETER......................................132
			OPERATOR DISPLAY..................................132
			OPERATOR SWITCH...................................133
			SPEED INPUT.......................................133
			BODY-UP SWITCH....................................133
			BRAKE LOCK SWITCH.................................133
			PAYLOAD METER.....................................133
			COMMUNICATIONS PORTS..............................133
			KEYSWITCH INPUT...................................134
			PAYLOAD METER POWER...............................134
			LOAD LIGHTS.......................................134
			WIRING AND TERMINATION............................135
			TCI OUTPUTS.......................................135
		OPERATOR'S DISPLAY AND SWITCH.........................136
			READING THE SPEEDOMETER...........................136
			READING THE LOAD DISPLAY..........................136
			USING THE OPERATOR ID.............................136
			USING THE LOAD AND TON COUNTER....................136
				TOTAL TON COUNTER.............................136
				TOTAL LOAD COUNTER............................137
				CLEARING THE COUNTERS.........................137
			VIEWING LIVE SENSOR DATA..........................137
			OTHER DISPLAY MESSAGES............................137
		PAYLOAD OPERATION & CALCULATION.......................138
			DESCRIPTION OF HAUL CYCLES STATES.................138
				"STATES" OR STAGES OF A TYPICAL HAUL CYCLE....138
				HAUL CYCLE DESCRIPTION........................138
			LOAD CALCULATION..................................139
			CARRY BACK........................................139
			MEASUREMENT ACCURACY..............................139
			SOURCES FOR PAYLOAD ERROR.........................139
				PAYLOAD ERROR.................................139
				LOADING CONDITIONS............................140
				PRESSURE SENSORS..............................140
				SWINGLOADS....................................140
				SPEED AND DISTANCE............................140
		HAUL CYCLE DATA.......................................140
			HAUL CYCLE DATA...................................141
			HAUL CYCLE WARNING FLAGS..........................142
			ALARM RECORDS.....................................143
			FRAME TORQUE DATA.................................143
			SPRUNG WEIGHT DATA................................144
			MAXIMUM SPEED DATA................................144
		PC SOFTWARE OVERVIEW..................................144
			PC OVERVIEW.......................................144
			SYSTEM CONFIGURATION..............................144
			INSTALLING THE PAYLOAD METER 3 SOFTWARE...........144
		DOWNLOADING DATA......................................145
		PLMIII SYSTEM CONFIGURATION...........................146
			STARTING COMMUNICATIONS...........................146
				DISPLAYED PAYLOAD UNITS.......................146
				TIME UNITS....................................146
			CONNECTION MENU...................................146
			CONNECTING TO THE PAYLOAD METER...................147
			CONFIGURE THE PAYLOAD METER.......................147
				SETTING THE DATE AND TIME.....................147
				SETTING THE TRUCK TYPE........................148
				SETTING THE GAUGE DISPLAY UNITS...............148
				SETTING THE FRAME SERIAL NUMBER...............148
				SETTING THE TRUCK NUMBER......................148
				SETTING THE KMS DISTRIBUTOR...................148
				SETTING THE KMS CUSTOMER......................148
			CLEAN TRUCK TARE..................................149
			INCLINOMETER CALIBRATION..........................149
		DATA ANALYSIS.........................................150
			CREATING A QUERY..................................150
				SORTING ON TRUCK UNIT NUMBER..................150
				SORTING ON TRUCK TYPE.........................150
				SORTING ON DATE RANGE.........................151
				SORTING ON TIME RANGE.........................151
			PAYLOAD DETAIL SCREEN.............................152
			CREATING REPORTS..................................152
				SUMMARY - ONE PAGE REPORT.....................153
				DETAILED - MULTI-PAGE REPORT..................153
			CREATING GRAPHS...................................154
			EXPORTING DATA....................................154
				CSV EXPORT....................................154
				COMPRESSED....................................155
			IMPORTING DATA....................................156
			DELETING HAUL CYCLE RECORDS.......................156
			VIEWING ALARMS....................................157
			DELETING ALARM RECORDS............................157
	RADIO, AM / FM CASSETTE...................................159

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.