KOMATSU 730E DUMP TRUCK with TROLLEY ASSIST Operation & Maintenance Manual (SN:A30181 – A30211) – PDF DOWNLOAD

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KOMATSU 730E DUMP TRUCK with TROLLEY ASSIST Operation & Maintenance Manual (SN:A30181 – A30211)

KOMATSU 730E DUMP TRUCK WITH TROLLEY ASSIST OPERATION & MAINTENANCE MANUAL (SN:A30181 – A30211) – PDF DOWNLOAD:

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KOMATSU 730E DUMP TRUCK with TROLLEY ASSIST Operation & Maintenance Manual (SN:A30181 – A30211)

• This Manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
• AII operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest. Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
• The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
• A product identification plate is located on the frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The KOMATSU Model designation consists of three numbers and one letter (i.e. 730E).
• The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical wheelmotor drive system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.
• The Gross Vehicle Weight (GWV) is what determines the load on the drive train, frame, tires, and other components. The vehicle design and application guidelines are sensitive to the total maximum Gross Vehicle Weight (GVW) and this means the TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload.

TABLE OF CONTENTS:

KOMATSU 730E DUMP TRUCK with TROLLEY ASSIST Operation & Maintenance Manual (SN:A30181 – A30211)

MAIN MENU.....................................................  0
COVER.........................................................  1
INTRODUCTION..................................................  6
	FOREWARD..................................................  6
	ALERTS PAGE...............................................  7
	TABLE OF CONTENTS.........................................  8
	TRUCK MODEL ILLUSTRATION.................................. 11
	ABOUT THIS MANUAL......................................... 12
	STANDARD CHARTS AND TABLES................................ 14
SAFETY........................................................ 20
	GENERAL SAFETY RULES...................................... 20
	PRECAUTIONS DURING OPERATION.............................. 24
		BEFORE STARTING ENGINE................................ 24
		OPERATING MACHINE..................................... 25
		BATTERY............................................... 28
		TOWING................................................ 29
	PRECAUTIONS FOR MAINTENANCE............................... 30
		BEFORE CARRYING OUT MAINTENANCE....................... 30
		DURING MAINTENANCE.................................... 31
		TIRES................................................. 34
	ADDITIONAL JOB SITE RULES................................. 35
	WHEN REPAIRS ARE NECESSARY................................ 36
	WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS......... 38
OPERATION..................................................... 46
	OPERATING INSTRUCTIONS.................................... 46
		PREPARING FOR OPERATION............................... 46
		SAFETY IS THINKING AHEAD.............................. 46
		AT THE TRUCK - GROUND LEVEL WALK AROUND INSPECTION.... 46
	ENGINE START-UP SAFETY PRACTICES.......................... 50
	AFTER ENGINE HAS STARTED.................................. 50
	MACHINE OPERATION SAFETY PRECAUTIONS...................... 51
	LOADING................................................... 52
	HAULING................................................... 52
	PASSING................................................... 53
	DUMPING................................................... 53
	TOWING.................................................... 55
	SAFE PARKING PROCEDURES................................... 55
	SHUTDOWN PROCEDURE........................................ 56
	DELAYED ENGINE SHUTDOWN PROCEDURE......................... 56
	SUDDEN LOSS OF POWER...................................... 57
	OPERATOR CAB AND CONTROLS................................. 58
		STEERING WHEEL AND CONTROLS........................... 59
		SERVICE BRAKE PEDAL................................... 60
		DYNAMIC RETARDER PEDAL................................ 60
		THROTTLE PEDAL........................................ 60
		HEATER / AIR CONDITIONER VENTS........................ 60
		HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS..... 61
		OVERHEAD PANEL AND DISPLAYS........................... 62
		CENTER CONSOLE........................................ 63
		OPERATOR SEAT......................................... 67
	INSTRUMENT PANEL AND INDICATOR LIGHTS..................... 68
		CONTROL SYMBOLS....................................... 68
	INSTRUMENT PANEL.......................................... 68
	PANEL GUAGES, INDICATORS, AND CONTROLS.................... 69
	OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL........... 75
	INDICATOR LIGHT SYMBOLS................................... 76
		TROLLEY INDICATOR LIGHTS.............................. 82
		HAZARD WARNING LIGHTS................................. 84
		LAMP TEST SWITCH / CENTRY FUEL SYSTEM................. 84
	CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS............. 85
		DETERMINING FAULT CODES............................... 85
		EXITING THE DIAGNOSTIC MODE........................... 86
	TROLLEY OPERATING INSTRUCTIONS............................ 88
		AFTER ENGINE HAS STARTED.............................. 88
	OPERATING IN DIESEL MODE.................................. 88
	OPERATING IN TROLLEY LINE MODE............................ 89
		GETTING ON LINE....................................... 89
		GETTING OFF LINE...................................... 91
		LINE STATUS SIGNALS................................... 92
		LINE STATUS SIGNAL MARKINGS........................... 92
		TRAFFIC CONSIDERATION FOR TROLLEY LINE OPERATION...... 92
		APPROACHING SLOW MOVING VEHICLES WHILE ON TROLLEY..... 93
		OPERATING SLOW MOVING VEHICLES WHILE ON TROLLEY....... 93
		PROCEDURES FOR TRUCK BREAKDOWNS WHILE ON TROLLEY...... 93
MAINTENANCE................................................... 94
	LUBRICATION AND SERVICE................................... 94
		SERVICE CAPACITIES.................................... 94
		HYDRAULIC TANK SERVICE................................ 94
		COOLANT LEVEL CHECK................................... 95
		RADIATOR FILLING PROCEDURE............................ 95
		COOLING SYSTEM RECOMMENDATIONS........................ 95
		LUBRICATION CHART..................................... 96
		10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS.... 97
		50 HOUR LUBRICATION AND MAINTENANCE CHECKS............ 99
		100 HOUR LUBRICATION AND MAINTENANCE CHECKS...........100
		250 HOUR LUBRICATION AND MAINTENANCE CHECKS...........101
		500 HOUR LUBRICATION AND MAINTENANCE CHECKS...........103
		1000 HOUR LUBRICATION AND MAINTENANCE CHECKS..........104
		5000 HOUR LUBRICATION AND MAINTENANCE CHECKS..........105
	LINCOLN AUTOMATIC LUBRICATION SYSTEM (OPTIONAL)...........106
		GENERAL DESCRIPTION...................................106
		SYSTEM COMPONENTS.....................................108
		SYSTEM OPERATION......................................109
		GENERAL INSTRUCTIONS..................................112
			SYSTEM PRIMING....................................112
			LUBRICANT PUMP....................................112
			FILTER AND RESERVOIR..............................113
			INJECTORS.........................................114
		SYSTEM CHECKOUT.......................................115
		24 VDC SOLID STATE TIMER CHECKOUT & ADJUSTMENT........115
		PUMP REBUILD..........................................116
			DISASSEMBLY.......................................116
			CLEANING AND INSPECTION...........................116
			ASSEMBLY..........................................118
		PREVENTATIVE MAINTENANCE PROCEDURE....................122
SPECIFICATIONS................................................124
	MAJOR COMPONENT DESCRIPTIONS..............................124
	SPECIFICATIONS............................................126
OPTIONAL EQUIPMENT............................................128
	PAYLOAD METER 3...........................................128
		OPERATION SECTION.....................................130
		INTRODUCTION..........................................130
		DATA SUMMARY..........................................130
		DATA GATHERING........................................130
		COMPONENT DESCRIPTION.................................131
			SYSTEM DIAGRAM....................................131
			SUSPENSION PRESSURE SENSORS.......................131
			INCLINOMETER......................................131
			OPERATOR DISPLAY..................................131
			OPERATOR SWITCH...................................132
			SPEED INPUT.......................................132
			BODY-UP SWITCH....................................132
			BRAKE LOCK SWITCH.................................132
			PAYLOAD METER.....................................132
			COMMUNICATIONS PORTS..............................132
			KEYSWITCH INPUT...................................133
			PAYLOAD METER POWER...............................133
			LOAD LIGHTS.......................................133
			WIRING AND TERMINATION............................134
			TCI OUTPUTS.......................................134
		OPERATOR'S DISPLAY AND SWITCH.........................135
			READING THE SPEEDOMETER...........................135
			READING THE LOAD DISPLAY..........................135
			USING THE OPERATOR ID.............................135
			USING THE LOAD AND TON COUNTER....................135
				TOTAL TON COUNTER.............................135
				TOTAL LOAD COUNTER............................136
				CLEARING THE COUNTERS.........................136
			VIEWING LIVE SENSOR DATA..........................136
			OTHER DISPLAY MESSAGES............................136
		PAYLOAD OPERATION & CALCULATION.......................137
			DESCRIPTION OF HAUL CYCLES STATES.................137
				"STATES" OR STAGES OF A TYPICAL HAUL CYCLE....137
				HAUL CYCLE DESCRIPTION........................137
			LOAD CALCULATION..................................138
			CARRY BACK........................................138
			MEASUREMENT ACCURACY..............................138
			SOURCES FOR PAYLOAD ERROR.........................138
				PAYLOAD ERROR.................................138
				LOADING CONDITIONS............................139
				PRESSURE SENSORS..............................139
				SWINGLOADS....................................139
				SPEED AND DISTANCE............................139
		HAUL CYCLE DATA.......................................139
			HAUL CYCLE DATA...................................140
			HAUL CYCLE WARNING FLAGS..........................141
			ALARM RECORDS.....................................142
			FRAME TORQUE DATA.................................142
			SPRUNG WEIGHT DATA................................143
			MAXIMUM SPEED DATA................................143
		PC SOFTWARE OVERVIEW..................................143
			PC OVERVIEW.......................................143
			SYSTEM CONFIGURATION..............................143
			INSTALLING THE PAYLOAD METER 3 SOFTWARE...........143
		DOWNLOADING DATA......................................144
		PLM3 SYSTEM CONFIGURATION.............................145
			STARTING COMMUNICATIONS...........................145
				DISPLAYED PAYLOAD UNITS.......................145
				TIME UNITS....................................145
			CONNECTION MENU...................................145
			CONNECTING TO THE PAYLOAD METER...................146
			CONFIGURE THE PAYLOAD METER.......................146
				SETTING THE DATE AND TIME.....................146
				SETTING THE TRUCK TYPE........................147
				SETTING THE GAUGE DISPLAY UNITS...............147
				SETTING THE FRAME SERIAL NUMBER...............147
				SETTING THE TRUCK NUMBER......................147
				SETTING THE KMS DISTRIBUTOR...................147
				SETTING THE KMS CUSTOMER......................147
			CLEAN TRUCK TARE..................................148
			INCLINOMETER CALIBRATION..........................148
		DATA ANALYSIS.........................................149
			CREATING A QUERY..................................149
				SORTING ON TRUCK UNIT NUMBER..................149
				SORTING ON TRUCK TYPE.........................149
				SORTING ON DATE RANGE.........................150
				SORTING ON TIME RANGE.........................150
			PAYLOAD DETAIL SCREEN.............................151
			CREATING REPORTS..................................151
				SUMMARY - ONE PAGE REPORT.....................152
				DETAILED - MULTI-PAGE REPORT..................152
			CREATING GRAPHS...................................153
			EXPORTING DATA....................................153
				CSV EXPORT....................................153
				COMPRESSED....................................154
			IMPORTING DATA....................................155
			DELETING HAUL CYCLE RECORDS.......................155
			VIEWING ALARMS....................................156
			DELETING ALARM RECORDS............................156
	RADIO, AM / FM CASSETTE...................................158

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.