KOMATSU 830E-1AC SOUND ATTENUATION PACKAGE Operation & Maintenance Manual (SN:A30500 & UP) KOMATSU 830E-1AC – PDF DOWNLOAD

Description

KOMATSU 830E-1AC SOUND ATTENUATION PACKAGE Operation & Maintenance Manual (SN:A30500 & UP) KOMATSU 830E-1AC

KOMATSU 830E-1AC SOUND ATTENUATION PACKAGE OPERATION & MAINTENANCE MANUAL (SN:A30500 & UP) KOMATSU 830E-1AC – PDF DOWNLOAD:

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU 830E-1AC SOUND ATTENUATION PACKAGE Operation & Maintenance Manual (SN:A30500 & UP) KOMATSU 830E-1AC 

• This manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel must read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions are to be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an introduction to the manual and contains a table of contents to locate specific areas of interest. Other sections include Safety, Maintenance and Specifications.
• The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck.
• A product identification plate is located on the frame in front of the right side front wheel and designates the truck model number, product identification number (vehicle serial number), and maximum GVW (Gross Vehicle Weight) rating.
• The KOMATSU truck model designation consists of three numbers and one letter (i.e. 830E).
  The three numbers represent the basic truck model.
  The letter “M”, when present, designates a Mechanical drive system;
  The letter “E”, when present, designates an Electrical wheel motor drive system.
• The product identification number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

KOMATSU 830E-1AC SOUND ATTENUATION PACKAGE Operation & Maintenance Manual (SN:A30500 & UP) KOMATSU 830E-1AC

COVER
........................................................................ 1
FOREWORD...................................................................... 3
ALERTS PAGE................................................................... 4
TABLE OF CONTENTS............................................................. 5
TRUCK MODEL ILLUSTRATION...................................................... 9
ABOUT THIS MANUAL.............................................................10
TORQUE TABLES AND CONVERSION CHARTS...........................................11
	EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values......12
	STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws & Class 10 Nuts.....12
	STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws........13
	STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws....................14
GENERAL SAFETY................................................................21
	Safety Rules..............................................................21
	Truck Safety Features.....................................................21
	Clothing And Personal Items...............................................21
	Unauthorized Modification.................................................21
	Leaving The Operator’s Seat...............................................21
	Mounting And Dismounting..................................................22
	Fire Extinguishers And First Aid Kits.....................................22
	Precautions For High Temperature Fluids...................................22
	Asbestos Dust Hazard Prevention...........................................22
	Fire Prevention For Fuel And Oil..........................................23
	ROPS Precautions..........................................................23
	Preventing Injury From Work Equipment.....................................23
	Precautions For Optional Attachments......................................23
	Precautions When Starting The Machine.....................................23
	WORKING NEAR BATTERIES....................................................24
	PRECAUTIONS FOR MAINTENANCE...............................................25
		BEFORE PERFORMING MAINTENANCE.........................................25
			Stopping The Engine Before Service................................25
			Electrical Systems Isolation......................................25
			Warning Tag.......................................................27
			Proper Tools......................................................27
			Use of Tie-Off Anchor During Maintenance..........................27
			Securing The Dump Body............................................27
		DURING MAINTENANCE....................................................28
			Personnel.........................................................28
			Attachments.......................................................28
			Working Under The Machine.........................................28
			Keeping The Machine Clean.........................................28
			Use Of Lighting...................................................28
			Precautions With The Battery......................................28
			Handling High Pressure Hoses......................................29
			Precautions With High Pressure Oil................................29
			Maintenance Near High Temperatures And High Pressures.............29
			Rotating Fan And Belts............................................29
			Waste Materials...................................................29
	WHEN REPAIRS ARE NECESSARY................................................30
	SPECIAL PRECAUTIONS FOR WORKING ON AN 830E-AC TRUCK.......................31
		Preliminary Procedures before Welding or Performing Maintenance.......31
		Engine Shutdown Procedure before Welding or Performing Maintenance....31
	CAPACITOR DISCHARGE SYSTEM................................................33
		Necessary Tools.......................................................33
		Warnings And Cautions.................................................34
		MANUAL DC LINK CAPACITOR DISCHARGE PROCEDURE..........................35
			Preparation.......................................................35
			CAPACITOR CHARGE LIGHTS...........................................37
		FAILURE OF DISCHARGE SYSTEM...........................................38
			Measuring Dc Voltage On Capacitors................................38
		MANUAL DISCHARGE OF CAPACITORS........................................39
		SHORT ISOLATED CAPACITOR TERMINALS....................................42
CHASSIS SOUND ATTENUATION SYSTEM..............................................45
	OVERVIEW..................................................................45
		Preparing For Operation...............................................45
			Safety Is Thinking Ahead..........................................45
		Components............................................................45
			General...........................................................45
			Maintenance.......................................................45
		Exhaust System........................................................46
			General...........................................................46
			Maintenance.......................................................46
			Approximate weights...............................................46
		Attenuators...........................................................47
			General...........................................................47
		Engine Side Panels....................................................48
			General...........................................................48
			Maintenance.......................................................48
		Engine Belly Pan Assembly.............................................50
			General...........................................................50
			Maintenance.......................................................51
			Approximate weights...............................................51
		Radiator Silencer.....................................................52
			General...........................................................52
			Maintenance.......................................................52
			Approximate weights...............................................52
		Rear Engine Compartment Enclosure.....................................53
			General...........................................................53
			Maintenance.......................................................53
			Approximate weights...............................................53
		Center Deck Lining....................................................54
			General...........................................................54
		Front Panel Assembly Below Radiator...................................55
			General...........................................................55
	Hood Seals................................................................56
		Upper Horse Collar Panels.............................................57
			Maintenance.......................................................57
		Blower Duct Cover & Hoses.............................................58
			General...........................................................58
			Maintenance.......................................................58
DRIVE SYSTEM SOUND ATTENUATION SYSTEM.........................................59
	RETARDING GRID ATTENUATION PACKAGE........................................59
		General...............................................................59
			Maintenance.......................................................60
	Alternator Air Intake Silencer............................................61
		Maintenance...........................................................61
SOUND ATTENUATION SYSTEM SERVICE INTERVALS....................................63
	10 HOUR (DAILY) INSPECTION CHECKS.........................................63
	500 HOUR INSPECTION CHECKS................................................64
	6000 HOURS MAINTENANCE CHECKS.............................................66
	10,000 HOURS LUBRICATION AND MAINTENANCE CHECKS...........................66
MAJOR COMPONENT DESCRIPTION...................................................67
	SPECIFICATIONS............................................................67
	WEIGHT DISTRIBUTION.......................................................67
		OVERALL TRUCK DIMENSIONS (Empty with Standard Body)...................67

PLEASE NOTE:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
⦁ You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
⦁ Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted