KOMATSU 95-3 SERIES DIESEL ENGINE SERVICE REPAIR MANUAL (SEBM031001) KOMATSU 95-3 SERIES – PDF DOWNLOAD

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KOMATSU 95-3 SERIES DIESEL ENGINE SERVICE REPAIR MANUAL (SEBM031001) KOMATSU 95-3 SERIES

KOMATSU 95-3 SERIES DIESEL ENGINE SERVICE REPAIR MANUAL (SEBM031001) KOMATSU 95-3 SERIES – PDF DOWNLOAD:

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KOMATSU 95-3 SERIES DIESEL ENGINE SERVICE REPAIR MANUAL (SEBM031001) KOMATSU 95-3 SERIES

• This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
• This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
• STRUCTURE AND FUNCTION
  This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.
• TESTING AND ADJUSTING
  This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” with “Causes” are also included in this section.
• DISASSEMBLY AND ASSEMBLY
  This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.
• MAINTENANCE STANDARD
  This section gives the judgment standards for inspection of disassembled parts. The contents of this section may be described in STRUCTURE AND FUNCTION.
• OTHERS
  This section mainly gives hydraulic circuit diagrams and electric circuit diagrams. In addition, this section may give the specifications of attachments and options together.

TABLE OF CONTENTS:

KOMATSU 95-3 SERIES DIESEL ENGINE SERVICE REPAIR MANUAL (SEBM031001) KOMATSU 95-3 SERIES

SAFETY .....................................................  5
	SAFETY NOTICE ..........................................  5
FOREWORD ...................................................  7
	GENERAL ................................................  7
	STANDARD TIGHTENING TORQUE ............................. 14
	CONVERSION TABLE ....................................... 18
SPECIFICATIONS ............................................. 30
OVERALL DRAWING ............................................ 36
GENERAL STRUCTURE .......................................... 46
INTAKE AND EXHAUST SYSTEM .................................. 48
AIR CLEANER ................................................ 52
CYLINDER ................................................... 65
MAIN CIRCULATION SYSTEM .................................... 66
CRANKSHAFT ................................................. 70
CONNECTING ROD ............................................. 74
TIMING GEAR ................................................ 80
CAMSHAFT ................................................... 86
ROCKER ARM SHAFT, PUSH ROD AND TAPPET ...................... 87
OIL PUMP ................................................... 90
OIL FILTER ................................................. 97
FUEL SYSTEM CHART .......................................... 99
FUEL INJECTION PUMP ........................................102
COOLING SYSTEM CHART .......................................113
WATER PUMP .................................................114
STARTING AND CHARGING SYSTEM ELECTRICAL CIRCUIT DIAGRAM ....120
ADJUSTING VALVE CLEARANCE ..................................128
MEASURING COMPRESSION PRESSURE .............................130
ADJUSTING FUEL INJECTION PRESSURE ( CRACKING PRESSURE) .....131
PERFORMANCE TEST ...........................................144
METHOD OF USING TROUBLESHOOTING CHARTS .....................150
POINTS TO REMEMBER WHEN TROUBLESHOOTING ....................154
TESTING AND ADJUSTING TOOL LIST ............................173
SPECIAL TOOL LIST ..........................................178
OVERALL DISASSEMBLY, ASSEMBLY ..............................179
DISASSEMBLY ................................................180
ASSEMBLY ...................................................192
GRINDING CYLINDER HEAD MOUNTING SURFACE ....................210
REPLACING VALVE GUIDE ......................................211
GRINDING VALVE .............................................212
REPLACING CAMSHAFT BUSHING .................................213
REPLACING CRANKSHAFT GEAR ..................................215
REPLACING CAM GEAR .........................................216
REPLACING FLYWHEEL RING GEAR ...............................217
PROCEDURE FOR PRESSURE TEST ................................218
CYLINDER LINER ( SPECIAL RESTORATION PART) .................219
MACHINING DRAWING FOR CYLINDER BLOCK BORE ..................220
GRINDING CRANKSHAFT ........................................222

PLEASE NOTE:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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