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Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual SN 1126 and up – PDF DOWNLOAD
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Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual
Book Code : TEN00041-05
SERIAL NUMBERS :
- HD405-2178 and up
- HD325-6370 and up
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Description
Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual
Size : 6.65 MB
Format : PDF
Language : English
Number of Pages : 317 Pages
Brand: Komatsu
Type of machine: Dump Truck
Type of document: Operation & Maintenance Manual
Model: HM325-6 HD405-6
Serial: 6370 2178 and up
KOMATSU ARTICULATED DUMP TRUCK HM350-1 OPERATION & MAINTENANCE MANUAL SN 1126 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Articulated Dump Truck HM350-1 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTENDED USE............................................................................... 8 DIRECTIONS OF MACHINE.................................................................. 8 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE POSITION....................................................... 9 SERVICE METER POSITION................................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 POSITION FOR ATTACHING SAFETY LABELS................................................... 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS........................................................................ 25 PRECAUTIONS DURING OPERATION............................................................... 33 STARTING ENGINE........................................................................ 33 OPERATION.............................................................................. 35 TRANSPORTATION......................................................................... 38 BATTERY................................................................................ 39 TOWING................................................................................. 41 PRECAUTIONS FOR MAINTENANCE................................................................ 42 PRECAUTIONS WITH TIRES..................................................................... 48 OPERATION...................................................................................... 50 GENERAL VIEW............................................................................... 51 GENERAL VIEW OF MACHINE................................................................ 51 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52 EXPLANATION OF COMPONENTS.................................................................. 54 MACHINE MONITOR........................................................................ 54 SWITCHES............................................................................... 72 CONTROL LEVERS AND PEDALS.............................................................. 81 MECHATRONICS EQUIPMENT CONTROLLER...................................................... 85 BODY PIVOT PIN......................................................................... 86 DUST INDICATOR......................................................................... 86 LOCATION OF FIRE EXTINGUISHER.......................................................... 87 LOCATION OF FIRST AID KIT.............................................................. 87 FUSES.................................................................................. 87 CAR RADIO.............................................................................. 90 CAR STEREO............................................................................. 96 AIR CONDITIONER........................................................................104 OPERATION..................................................................................109 CHECK BEFORE STARTING ENGINE...........................................................109 STARTING ENGINE........................................................................125 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................129 STOPPING ENGINE........................................................................130 CHECKS AFTER STOPPING ENGINE...........................................................130 MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................131 SHIFTING GEAR..........................................................................136 TRAVELING DOWNHILL.....................................................................137 STEERING THE MACHINE...................................................................146 LOADING OPERATIONS.....................................................................146 DUMP OPERATIONS........................................................................147 PRECAUTIONS FOR OPERATION..............................................................148 PARKING MACHINE........................................................................149 CHECKS AFTER COMPLETION OF WORK........................................................150 DRAIN WATER FROM AIR TANK..............................................................150 LOCKING................................................................................150 HANDLING TIRES.........................................................................151 DETERMINING AND MAINTAINING TRAVEL ROAD....................................................155 DETERMINING TRAVEL ROAD................................................................155 MAINTAINING TRAVEL ROAD................................................................155 TRANSPORTATION.............................................................................156 PRECAUTIONS WHEN TRANSPORTING..........................................................156 STEPS FOR TRANSPORTATION...............................................................156 METHOD OF SECURING MACHINE.............................................................156 METHOD OF LIFTING MACHINE..............................................................157 COLD WEATHER OPERATION.....................................................................159 PRECAUTIONS FOR LOW TEMPERATURE........................................................159 PRECAUTIONS AFTER COMPLETION OF WORK...................................................160 AFTER COLD WEATHER.....................................................................161 LONG-TERM STORAGE..........................................................................162 BEFORE STORAGE.........................................................................162 DURING STORAGE.........................................................................162 AFTER STORAGE..........................................................................162 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................162 TROUBLESHOOTING............................................................................163 AFTER RUNNING OUT OF FUEL..............................................................163 METHOD OF TOWING MACHINE...............................................................165 IF BATTERY IS DISCHARGED...............................................................170 OTHER TROUBLE..........................................................................174 MAINTENANCE....................................................................................182 GUIDES TO MAINTENANCE......................................................................183 OUTLINE OF SERVICE.........................................................................185 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................185 OUTLINE OF ELECTRIC SYSTEM.............................................................189 WEAR PARTS.................................................................................190 WEAR PARTS LIST........................................................................190 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................191 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................192 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....196 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................197 TORQUE LIST............................................................................197 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................198 SAFETY CRITICAL PARTS..................................................................198 MAINTENANCE SCHEDULE CHART.................................................................199 MAINTENANCE SCHEDULE CHART.............................................................199 ADJUST INJECTOR........................................................................202 SERVICE PROCEDURE..........................................................................203 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................203 WHEN REQUIRED..........................................................................204 CHECK BEFORE STARTING..................................................................221 EVERY 50 HOURS SERVICE.................................................................222 EVERY 100 HOURS SERVICE................................................................224 EVERY 250 HOURS SERVICE................................................................225 EVERY 500 HOURS SERVICE................................................................236 EVERY 1000 HOURS SERVICE...............................................................243 EVERY 2000 HOURS SERVICE...............................................................252 EVERY 4000 HOURS SERVICE...............................................................257 EVERY 8000 HOURS SERVICE...............................................................259 EVERY 15000 HOURS SERVICE..............................................................260 SPECIFICATIONS.................................................................................262 SPECIFICATIONS.............................................................................263 ATTACHMENTS, OPTIONS...........................................................................264 HANDLING PAYLOAD METER.....................................................................265 NAME OF PARTS..........................................................................265 EXTERNAL DISPLAY LAMPS.................................................................266 OPERATING PAYLOAD METER................................................................269 SELECTING DUMP BODY........................................................................277 TACHOGRAPH (TCO 15-6)......................................................................278 EXPLANATION OF COMPONENTS..............................................................278 METHOD OF USING KEY....................................................................280 METHOD OF USE..........................................................................281 REVO TACHOGRAPH (TCO 15-7).................................................................283 EXPLANATION OF COMPONENTS..............................................................283 METHOD OF USE..........................................................................286 USING DIFFERENTIAL LOCK....................................................................288 DIFFERENTIAL LOCK PEDAL................................................................288 PRECAUTIONS AND METHOD OF USE..........................................................289 OPERATION OF ABS AND ABS/ASR...............................................................290 EXPLANATION OF COMPONENTS..............................................................290 OPERATION METHOD.......................................................................292 PRECAUTIONS FOR USE....................................................................293 TROUBLESHOOTING........................................................................293 HANDLING AUTO-GREASING SYSTEM..............................................................294 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................294 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................300 TROUBLESHOOTING........................................................................300 ARSC (AUTOMATIC RETARDER SPEED CONTROL)....................................................301 EXPLANATION OF COMPONENTS..............................................................301 METHOD OF OPERATION....................................................................303 TROUBLESHOOTING........................................................................305 ASR-II (AUTOMATIC SPIN REGULATOR II).......................................................308 EXPLANATION OF COMPONENTS..............................................................308 ACTUATION OF ASR-II SYSTEM.............................................................309 PRECAUTIONS WHEN USING.................................................................309 TROUBLESHOOTING........................................................................310 HANDLING OIL FILTER CAUTION................................................................312 METHOD OF USE..........................................................................312 INDEX..........................................................................................314
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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