KOMATSU AVANCE PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) – PDF DOWNLOAD

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KOMATSU AVANCE PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)

KOMATSU AVANCE PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) – PDF DOWNLOAD:

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KOMATSU AVANCE PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU AVANCE PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)

MAIN MENU........................................................................  0
COVER............................................................................  1
1.  FOREWORD.....................................................................  2
2.  SAFETY INFORMATION...........................................................  3
3.  INTRODUCTION.................................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5.  CONTENTS.....................................................................  6
SAFETY........................................................................... 10
	6.  GENERAL PRECAUTIONS...................................................... 11
	7.  PRECAUTIONS DURING OPERATION............................................. 20
		7.1  BEFORE STARTING ENGINE.............................................. 20
		7.2  AFTER STARTING ENGINE............................................... 22
		7.3  TRANSPORTATION...................................................... 30
		7.4  BATTERY............................................................. 31
		7.5  TOWING.............................................................. 33
		7.6  LIFTING OPERATIONS.................................................. 33
		7.7  BUCKET WITH HOOK.................................................... 34
	8.  PRECAUTIONS FOR MAINTENANCE.............................................. 35
		8.1  BEFORE CARRYING OUT MAINTENANCE..................................... 35
		8.2  DURING MAINTENANCE.................................................. 40
	9.  POSITION FOR ATTACHING SAFETY LABELS..................................... 47
OPERATION........................................................................ 52
	10.  GENERAL VIEW............................................................ 53
		10.1  GENERAL VIEW OF MACHINE............................................ 53
		10.2  GENERAL VIEW OF CONTROLS AND GAUGES................................ 54
	11.  EXPLANATION OF COMPONENTS............................................... 55
		11.1  MACHINE MONITOR.................................................... 55
		11.2  SWITCHES........................................................... 66
		11.3  CONTROL LEVERS, PEDALS............................................. 71
		11.4  DOOR LOCK.......................................................... 73
		11.5  CAP, COVER WITH LOCK............................................... 74
		11.6  HOT AND COOL BOX................................................... 75
		11.7  LUGGAGE BOX........................................................ 75
		11.8  ASHTRAY............................................................ 75
		11.9  POWER SUPPLY SOCKET................................................ 75
		11.10  FUSE.............................................................. 76
		11.11   FUSIBLE LINK..................................................... 77
		11.12  CONTROLLERS....................................................... 77
		11.13  TOOL HOLDER (CLOTH bAG)........................................... 77
		11.14  HANDLING GREASE PUMP.............................................. 77
		11.15  HANDLING ACCUMULATOR.............................................. 80
	12.  OPERATION............................................................... 82
		12.1  CHECK BEFORE STARTING ENGINE....................................... 82
		12.2  STARTING ENGINE.................................................... 95
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 98
		12.4  MOVING MACHINE OFF.................................................105
		12.5  STEERING MACHINE...................................................108
		12.6  STOPPING MACHINE...................................................110
		12.7  SWINGING...........................................................111
		12.8  OPERATION OF WORK EQUIPMENT........................................112
		12.9  HANDLING WORKING MODE..............................................113
		12.10  PROHIBITIONS FOR OPERATION........................................114
		12.11  PRECAUTIONS FOR OPERATION.........................................116
		12.12  PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................117
		12.13  HOW TO ESCAPE FROM MUD............................................119
		12.14  WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................120
		12.15  REPLACEMENT OF BUCKET.............................................121
		12.16  PARKING MACHINE...................................................122
		12.17  CHECK AFTER FINISHING WORK........................................123
		12.18  STOPPING ENGINE...................................................124
		12.19  CHECK AFTER STOPING ENGINE........................................125
		12.20  LOCKING...........................................................125
	13.  TRANSPORTATION..........................................................126
		13.1  PRECAUTIONS FOR TRANSPORTATION.....................................126
		13.2  METHOD OF LIFTING MACHINE..........................................126
		13.3  PRECAUTIONS FOR LOADING............................................128
		13.4  TRANSPORTATION POSTURE.............................................129
	14.  COLD WEATHER OPERATION..................................................135
		14.1  PRECAUTIONS FOR LOW TEMPERATURE....................................135
		14.2  PRECAUTIONS AFTER COMPLETION OF WORK...............................137
		14.3  AFTER COLD WEATHER.................................................137
	15.  LONG-TERM STORAGE.......................................................138
		15.1  BEFORE STORAGE.....................................................138
		15.2  DURING STORAGE.....................................................139
		15.3  AFTER STORAGE......................................................139
		15.4  STARTING MACHINE AFTER LONG-TERM STORAGE...........................139
	16.  TROUBLESHOOTING.........................................................140
		16.1  WHEN MACHINE RUNS OUT OF FUEL......................................140
		16.2  PHENOMENA THAT ARE NOT FAILURES....................................140
		16.3  METHOD OF TOWING MACHINE...........................................140
		16.4  PRECAUTIONS ON PARTICULAR JOBSITES.................................140
		16.5  IF BATTERY IS DISCHARGED...........................................141
		16.6  OTHER TROUBLE......................................................146
MAINTENANCE......................................................................152
	17.  GUIDES TO MAINTENANCE...................................................153
	18.  OUTLINES OF SERVICE.....................................................156
		18.1  OUTLINE OF OIL, FUEL, COOLANT......................................156
		18.2  OUTLINE OF ELECTRIC SYSTEM.........................................159
		18.3  OUTLINE OF HYDRAULIC SYSTEM........................................160
	19.  WEAR PARTS LIST.........................................................161
	20.  USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....162
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................166
		21.1  INTRODUCTION OF NECESSARY TOOLS....................................166
		21.2  TORQUE LIST........................................................167
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................168
	23.  MAINTENANCE SCHEDULE CHART..............................................170
		23.1  MAINTENANCE SCHEDULE CHART.........................................170
	24.  SERVICE PRODEDURE.......................................................174
		24.1  INITIAL 100 HOURS SERVICE..........................................174
		24.2  INITIAL 250  HOURS SERVICE.........................................174
		24.3  WHEN REQUIRED......................................................175
		24.4  CHECK BEFORE STARTING..............................................191
		24.5  EVERY 10 HOURS SERVICE.............................................197
		24.6  EVERY 100 HOURS SERVICE............................................199
		24.7  EVERY 250 HOURS SERVICE............................................200
		24.8  EVERY 500 HOURS SERVICE............................................210
		24.9  EVERY 1000 HOURS SEVICE............................................218
		24.10  EVERY 2000 HOURS SERVICE..........................................226
		24.11  EVERY 4000 HOURS SERVICE..........................................234
SPECIFICATIONS...................................................................236
	25.  SPECIFICATIONS..........................................................237
OPTIONAL PARTS, ATTACHMENTS......................................................244
	26.  GENERAL PRECAUTIONS.....................................................245
		26.1  PRECAUTIONS RELATED TO SAFETY......................................245
		26.2  PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................246
	27.  HANDLING BUCKET WITH HOOK...............................................247
		27.1  CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................247
		27.2  PROHIBITED OPERATIONS..............................................247
		27.3  PRECAUTIONS DURING OPERATIONS......................................247
	28.  USING SEAT BELT.........................................................248
		28.1  SEAT BELT..........................................................248
	29.  INTRODUCTION OF OPTIONAL PARTS, ATTACHMENTS.............................250
		29.1  COMBINATIONS OF WORK EQUIPMENT.....................................250
		29.2  SELECTION OF TRACK SHOES...........................................252
	30.  HANDLING AIR CONDITIONER................................................254
		30.1  HANDLING AIR CONDITIONER...........................................254
	31.  HANDLING CAR RADIO......................................................257
		31.1  HANDLING CAR RADIO.................................................257

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