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Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual – PDF DOWNLOAD
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Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual
Book Code: SEBM003602
MACHINE MODEL SERIAL NO.
BR200-1 1020 and up
BR200J-1 1201 and up
BR200S-1 1001 and up
BR200R-1 1001 and up
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Description
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual
FILE DETAILS:
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual
Brands: Komatsu
Equipment Type: Mobile Crusher
Manuals Type: Shop Manual
Machine Model: BR200-1, BR200J-1, BR200S-1, BR200R-1 Series
Serial Number: 1020 and up, 1201 and up, 1001 and up
Book Code: SEBM003602
Language: English
Pages: 504
File Format: Portable Document Format (PDF)
KOMATSU BR200-1, BR200J-1, BR200S-1, BR200R-1 SERIES MOBILE CRUSHER SHOP MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual
FOREWORD:
GENERAL:
- This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
- This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in thissection.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD :
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu BR200-1, BR200J-1, BR200S-1, BR200R-1 Series Mobile Crusher Shop Manual
COVER............................................................................................................................. 1 CONTENTS.......................................................................................................................... 2 01 GENERAL........................................................................................................................ 26 GENERAL LOCATIONS............................................................................................................. 27 GENERAL ASSEMBLY DRAWING...................................................................................................... 30 SPECIFICATIONS................................................................................................................ 34 WEIGHT TABLE.................................................................................................................. 43 LIST OF LUBRICANT AND WATER................................................................................................... 44 10 STRUCTURE AND FUNCTION......................................................................................................... 47 POWER TRAIN................................................................................................................... 48 TRACK FRAME AND RECOIL SPRING................................................................................................. 51 FINAL DRIVE................................................................................................................... 52 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................... 53 HYDRAULIC TANK................................................................................................................ 57 OLSS.......................................................................................................................... 58 HYDRAULIC PUMP................................................................................................................ 60 1.FRONT MAIN PUMP AND REAR MAIN PUMP(HPV090+090).......................................................................... 61 2.SERVO VALVE............................................................................................................. 63 3.TVC VALVE............................................................................................................... 67 4.CO・NC VALVE............................................................................................................. 70 5.CHARGING PUMP........................................................................................................... 75 CONTROL VALVE................................................................................................................. 76 CRUSHER MOTOR................................................................................................................. 83 TRAVEL MOTOR.................................................................................................................. 89 PPC VALVE..................................................................................................................... 95 ACCUMULATOR...................................................................................................................101 SOLENOID VALVE (FOR CRUSHER,BELT CONVEYOR,TRAVEL).............................................................................102 TANDEM PUMP (FOR BELT CONVEYOR,PLATE FEEDER)..................................................................................103 HYDRAULIC PUMP................................................................................................................104 HYDRAULIC 3-TANDEM PUMP.......................................................................................................104 PLATE FEEDER MOTOR............................................................................................................105 FIRST BELT CONVEYOR MOTOR.....................................................................................................106 SOLENOID VALVE (FOR PLATE FEEDER,CRUSHER MOTOR,CONVEYOR MOTOR)................................................................107 RELIEF VALVE (FOR PLATE FEEDER,FIRST BELT CONVEYOR)...........................................................................107 FLOW CONTROL VALVE (FOR PLATE FEEDER).........................................................................................108 CRUSHER ......................................................................................................................109 PLATE FEEDER..................................................................................................................125 FIRST BELT CONVEYOR...........................................................................................................128 ELECTRICAL CIRCUIT DIAGRAM....................................................................................................131 SYSTEM STRUCTURE DRAWING......................................................................................................135 MONITOR SYSTEM................................................................................................................138 1.MONITOR PANEL...........................................................................................................139 2.SENSOR..................................................................................................................141 PLATE FEEDER RETURN SYSTEM....................................................................................................144 1.PLATE FEEDER PRESSURE SENSOR............................................................................................144 2.TIMER...................................................................................................................144 AUTOMATIC STOP SYSTEM FOR CONVEYOR OVERLOAD...................................................................................145 AUTOMATIC REVERSE SYSTEM FOR CRUSHER OVERLOAD.................................................................................146 AUTOMATIC SPEED SHIFT SYSTEM FOR CRUSHER......................................................................................147 AUTOMATIC OPERATION SYSTEM FOR FEEDER.........................................................................................148 20 TESTING AND ADJUSTING..........................................................................................................149 TABLE OF JUDGEMENT STANDARD VALUE.............................................................................................150 TOOLS OF TESTING,ADJUSTING,AND TROUBLESHOOTING................................................................................158 ADJUSTING VALVE CLEARANCE.....................................................................................................159 MEASURING COMPRESSION PRESSURE................................................................................................160 TESTNG AND ADJUSTING FUEL INJECTION TIMING....................................................................................161 ADJUSTING FUEL CONTROL LEVER..................................................................................................162 TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CRUSHER,PLATE FEEDER,BELT CONVEYOR,TRAVEL CIRCUIT.................................163 TESTING AND ADJUSTING CHARGING PUMP PRESSURE..................................................................................165 TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE..............................................................................167 MEASURING STROKE OF SERVO PISTON..............................................................................................173 TESTING AND ADJUSTING TRAVEL DEVIATION........................................................................................174 MEASURING OUTPUT PRESSURE OF PPC VALVE........................................................................................176 TESTING AND ADJUSTING CRUSHER.................................................................................................177 CRUSHER RELATED PARTS.........................................................................................................181 AIR BLEEDING..................................................................................................................190 TROUBLESHOOTING...............................................................................................................199 POINTS TO REMEMBER WHEN TROUBLESHOOTING...................................................................................200 SEQUENCE OF EVENTS IN TROUBLESHOOTING.....................................................................................201 PRECAUTIONS WHEN CARRYING OUT MAINTENANCE.................................................................................202 CHECKS BEFORE TROUBLESHOOTING.............................................................................................209 CONNECTOR TYPES AND MOUNTING LOCATIONS....................................................................................214 CONNECTOR TABLE FOR CONNECTOR.............................................................................................231 METHOD OF PROCEEDING WITH TROUBLESHOOTING.................................................................................239 METHOD OF USING TROUBLESHOOTING CHARTS....................................................................................240 JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200-1,BR200J-1)...................................242 JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200S-1)...........................................243 JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200R-1)...........................................244 TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200-1,BR200J-1,BR200J-1A)................................................245 E-1 THERE IS EXCESSIVE DROP IN ENGINE SPEED,OR ENGINE STALLS..........................................................246 E-2 CRUSHER IS NOT ACTUATED EVEN WHEN CRUSHER ON SWITCH IS PRESSED....................................................247 E-3 CRUSHER DOES NOT STOP EVEN WHEN CRUSHER OFF SWITCH IS PRESSED.....................................................249 E-4 CRUSHER DOES NOT REVERSE EVEN WHEN CRUSHER REVERSE SWITCH IS PRESSED..............................................250 E-5 BELT CONVEYOR IS NOT ACTUATED EVEN WHEN BELT CONVEYOR ON SWITCH IS PRESSED........................................251 E-6 BELT CONVEYOR DOES NOT STOP WHEN BELT CONVEYOR OFF SWITCH IS PRESSED..............................................253 E-7 FEEDER IS NOT ACTUATED EVEN WHEN FEEDER NO SWITCH IS PRESSED......................................................254 E-8 FEEDER DOES NOT AUTOMATICALLY SWITCH TO REVERSE...................................................................256 E-9 MAGNETIC SEPARATOR IS NOT ACTUATED EVEN WHEN MAGNETIC SEPARATOR ON SWITCH IS PRESSED..............................258 E-10 MAGNETIC SEPARATER DOES NOT STOP EVEN WHEN MAGNETIC SEPARATOR OFF SWITCH IS PRESSED..............................260 E-11 HORN DOES NOT SOUND EVEN WHEN HORN SWITCH OR EMERGENCY STOP SWITCH ARE PRESSED...................................261 E-12 MACHINE DOES NOT TRAVEL(TRAVEL LOCK IS NOT RELEASED).............................................................262 E-13 TRAVEL LOCK IS NOT ACTUATED......................................................................................263 RELATED CIRCUIT DIAGRAMS..............................................................................................264 TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200S-1)..................................................................271 E-1 THERE IS EXCESSIVE DROP IN ENGINE SPEED,OR ENGINE STALLS..........................................................272 E-2 CRUSHER IS NOT ACTUATED EVEN WHEN CRUSHER AUTO ON SWITCH IS PRESSED...............................................273 E-3 CRUSHER DOES NOT STOP EVEN WHEN CRUSHER AUTO OFF SWITCH IS PRESSED................................................274 E-4 IN AUTOMATIC CRUSHER OPERATION,CUTTER DOES NOT REVERSE EVEN WHEN CRUSHER IS CLOGGED WITH MATERIAL FOR CRUSHING....275 E-5 CRUSHER DOES NOT ROTATE IN NORMAL DIRECTION EVEN WHEN CRUSHER MANUAL NORMAL ROTATION SWITCH IS PRESSED............276 E-6 CRUSHER DOES NOT REVERSE EVEN WHEN CRUSHER MANUAL REVERSE ROTATION SWITCH IS PRESSED..............................277 E-7 BELT CONVEYOR IS NOT ACTUATED EVEN WHEN BELT CONVEYOR ON SWITCH IS PRESSED........................................278 E-8 BELT CONVEYOR DOES NOT STOP EVEN WHEN BLET CONVEYOR OFF SWITCH IS PRESSED.........................................279 E-9 HORN DOES NOT SOUND EVEN WHEN HORN SWITCH OR EMERGENCY STOP SWITCH ARE PRESSED....................................280 E-10 MACHINE DOES NOT TRAVEL (TRAVEL LOCK IS NOT RELEASED)............................................................281 E-11 TRAVEL LOCK IS NOT ACTUATED......................................................................................282 RELATED CIRCUIT DIAGRAMS..............................................................................................283 TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200R-1)..................................................................289 E-1 THERE IS EXCESSIVE DROP IN ENGINE SPEED,OR ENGINE STALLS..........................................................290 E-2 CRUSHER IS NOT ACTUTED EVEN WHEN CRUSHER AUTO ON SWITCH IS PRESSED................................................291 E-3 CRUSHER DOES NOT STOP EVEN WHEN CRUSHER AUTO OFF SWITCH IS PRESSED................................................292 E-4 FEEDER IS NOT ACTUATED WHEN CRUSHER AUTO ON SWITCH IS PRESSED.....................................................293 E-5 FEEDER DOES NOT STOP EVEN WHEN CRUSHER AUTO OFF SWITCH IS PRESSED.................................................294 E-6 CRUSHER DOES NOT ROTATE IN NORMAL DIRECTION EVEN WHEN CRUSHER MANUAL NORMAL ROTATION SWITCH IS PRESSED............295 E-7 CRUSHER DOES NOT ROTATE IN REVERSE DIRECTION EVEN WHEN CRUSHER MANUAL REVERSE DIRECTION SWITCH IS PRESSED.........296 E-8 BELT CONVEYOR IS NOT ACTUATED EVEN WHEN BELT CONVEYOR ON SWITCH IS PRESSED........................................297 E-9 BELT CONVEYOR DOES NOT STOP EVEN WHEN BELT CONVEYOR OFF SWITCH IS PRESSED.........................................298 E-10 FEEDER IS NOT ACTUATED EVEN WHEN FEEDER MANUAL SWITCH IS PRESSED.................................................299 E-11 FEEDER DOES NOT AUTOMATICALLY SWITCH TO REVERSE..................................................................300 E-12 MAGNETIC SEPARATOR IS NOT ACTUATED EVEN WHEN MAGNETIC SEPARATOR ON SWITCH IS PRESSED.............................301 E-13 MAGNETIC SEPARATOR DOES NOT STOP EVEN WHEN MAGNETIC SEPARATOR OFF SWITCH IS PRESSED..............................303 E-14 HORN DOES NOT SOUND EVEN WHEN HORN SWITCH OR EMERGENCY STOP SWITCH ARE PRESSED...................................304 E-15 MACHINE DOES NOT TRAVEL(TRAVEL LOCK IS NOT RELEASED).............................................................305 E-16 TRAVEL LOCK IS NOT ACTUATED......................................................................................306 RELATED CIRCUIT DIAGRAMS..............................................................................................307 TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)...............................................................314 H-1 SPEEDS OF CRUSHER AND TRAVEL ARE ALL SLOW.........................................................................315 H-2 THERE IS EXCESSIVE DROP IN ENGINE SPEED,OR ENGINE STALLS..........................................................316 H-3 CRUSHER AND TRAVEL DO NOT MOVE,OR SPEED IS EXTREMELY SLOW.........................................................318 H-4 CRUSHER AND TRAVEL LACK POWER.....................................................................................320 H-5 ABNORMAL NOISE GENERATED(FROM AROUND PUMP)........................................................................320 H-6 CRUSHER TURNING SPEED IS SLOW.....................................................................................321 H-7 PLATE FEEDER SPEED IS SLOW........................................................................................322 H-8 BELT CONVEYOR SPEED IS SLOW.......................................................................................322 H-9 PLATE FEEDER CAN NOT RETURN.......................................................................................323 H-10 DEVIATES IN SAME DIRECTION BOTH IN FORWARD AND REVERSE...........................................................324 H-11 TRAVEL LACKS POWER (OR SPEED IS SLOW)............................................................................326 H-12 EXCESSIVE DEVIATION WHEN STARTING................................................................................326 H-13 MACHINE DOES NOT MOVE (ONE SIDE ONLY)............................................................................327 H-14 TRAVEL LOCK IS NOT ACTUATED......................................................................................327 TROUBLESHOOTING OF MONITOR SYSTEM (M MODE)................................................................................328 M-1 MONITOR PANEL LAMPS DO NOT LIGHT UP FOR 3 SECONDS WHEN STARTING SWITCH IS TURNED ON...............................329 a) NO MONITOR PANEL LAMPS LIGHT UP................................................................................329 b) SOME MONITOR PANEL LAMPS DO NOT LIGHT UP.......................................................................329 M-2 MONITOR PANEL LAMPS ALL LIGHT UP WHEN STARTING SWITCH IS TURNED ON,BUT DO NOT GO OUT..............................330 M-3 PREHEATING IS NOT BEING USED,BUT PREHEATING DISPLAY LIGHTS UP.....................................................331 M-4 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED,CHECK ITEMS FLASH.........................................332 a) ALTERNATOR SYSTEM..............................................................................................332 b) ENGINE OIL PRESSURE SYSTEM.....................................................................................332 M-5 WHEN STARTING SWITCH IS TURNED ON (ENGINE STOPPED),CAUTION ITEMS FLASH............................................333 M-6 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED,CAUTION ITEMS FLASH.......................................334 a) ENGINE OIL PRESSURE FLASHES....................................................................................334 b) COOLANT TEMPERATURE FLASHES....................................................................................335 c) CHARGE FLASHES.................................................................................................335 d) FUEL LEVEL FLASHES.............................................................................................336 M-7 PANEL LIGHTING OF MONITOR PANEL DOES NOT LIGHT UP.................................................................337 M-8 COOLANT TEMPERATURE SHOWS ABNORMALLY LOW TEMPERATURE..............................................................338 M-9 COOLANT TEMPERATURE GAUGE GIVES NO DISPLAY........................................................................338 M-10 FUEL GAUGE ALWAYS DISPLAYS FULL..................................................................................339 M-11 FUEL GAUGE GIVES NO DISPLAY......................................................................................339 M-12 (a) LAMPS DO NOT LIGHT UP........................................................................................340 M-12 (b) LAMPS LIGHT UP EVEN WHEN LAMP SWITCH IS NOT OPERATED ........................................................340 M-13 FUEL LEVEL SENSOR SYSTEM DEFECTIVE...............................................................................342 M-14 COOLANT TEMPERATURE SENSOR SYSTEM DEFECTIVE......................................................................343 M-15 COOLANT LEVEL SENSOR SYSTEM DEFECTIVE............................................................................344 30 DISASSEMBLY AND ASSEMBLY.......................................................................................................345 METHOD OF USING MANUAL........................................................................................................347 PRECAUTIONS WHEN CARRYING OUT OPERATION.......................................................................................348 SPECIAL TOOL LIST.............................................................................................................350 STARTING MOTOR................................................................................................................352 REMOVAL AND INSTALLATION..................................................................................................352 ALTERNATOR....................................................................................................................353 REMOVAL AND INSTALLATION..................................................................................................353 ENGINE OIL COOLER.............................................................................................................354 REMOVAL AND INSTALLATION..................................................................................................354 FUEL INJECTION PUMP...........................................................................................................355 REMOVAL AND INSTALLATION..................................................................................................355 WATER PUMP....................................................................................................................356 REMOVAL AND INSTALLATION..................................................................................................356 NOZZLE HOLDER.................................................................................................................357 REMOVAL AND INSTALLATION..................................................................................................357 TURBOCHARGER..................................................................................................................358 REMOVAL AND INSTALLATION..................................................................................................358 THERMOSTAT....................................................................................................................359 REMOVAL AND INSTALLATION..................................................................................................359 ENGINE FRONT SEAL.............................................................................................................360 REMOVAL AND INSTALLATION..................................................................................................360 ENGINE REAR SEAL..............................................................................................................361 REMOVAL AND INSTALLATION..................................................................................................361 CYLINER HEAD..................................................................................................................362 REMOVAL AND INSTALLATION..................................................................................................362 HYDRAULIC COOLER..............................................................................................................364 REMOVAL AND INSTALLATION..................................................................................................364 REDIATOR,HYDRAULIC COOLER.....................................................................................................365 REMOVAL AND INSTALLATION..................................................................................................365 ENGINE,HYDRAULIC PUMP.........................................................................................................366 REMOVAL AND INSTALLATION..................................................................................................366 DAMPER........................................................................................................................368 REMOVAL AND INSTALLATION..................................................................................................368 TRAVEL MOTOR..................................................................................................................369 REMOVAL AND INSTALLATION..................................................................................................369 TRAVEL MOTOR,FINAL DRIVE......................................................................................................370 REMOVAL AND INSTALLATION..................................................................................................370 FINAL DRIVE...................................................................................................................371 DISASSEMBLY...............................................................................................................371 ASSEMBLY..................................................................................................................375 TRAVEL MOTOR..................................................................................................................381 DISASSEMBLY...............................................................................................................381 ASSEMBLY..................................................................................................................384 SPROCKET .....................................................................................................................388 REMOVAL AND INSTALLATION..................................................................................................388 IDLER,RECOIL SPRING...........................................................................................................389 REMOVAL AND INSTALLATION..................................................................................................389 DISASSEMBLY AND ASSEMBLY..................................................................................................390 TRACK ROLLER..................................................................................................................392 REMOVAL AND INSTALLATION..................................................................................................392 CARRIER ROLLER................................................................................................................393 REMOVAL AND INSTALLATION..................................................................................................393 TRACK SHOE....................................................................................................................394 REMOVAL AND INSTALLATION..................................................................................................394 CHARGING PUMP.................................................................................................................395 REMOVAL AND INSTALLATION..................................................................................................395 HYDRAULIC PUMP................................................................................................................396 REMOVAL AND INSTALLATION..................................................................................................396 DISASSEMBLY...............................................................................................................397 ASSEMBLY..................................................................................................................402 MAIN PUMP INPUT SHAFT OIL SEAL................................................................................................415 REMOVAL AND INSTALLATION..................................................................................................415 CONTROL VALVE.................................................................................................................416 REMOVAL AND INSTALLATION..................................................................................................416 DISASSEMBLY...............................................................................................................417 ASSEMBLY..................................................................................................................419 MAIN RELIEF VALVE.............................................................................................................421 REMOVAL AND INSTALLATION..................................................................................................421 DISASSEMBLY AND ASSEMBLY..................................................................................................422 TVC VALVE.....................................................................................................................423 REMOVAL AND INSTALLATION..................................................................................................423 CO・NC VALVE...................................................................................................................423 REMOVAL AND INSTALLATION..................................................................................................423 SERVO VALVE...................................................................................................................424 REMOVAL AND INSTALLATION..................................................................................................424 PPC SHUTTLE VALVE.............................................................................................................425 REMOVAL AND INSTALLATION..................................................................................................425 TRAVEL PPC VALVE..............................................................................................................426 DISASSEMBLY AND ASSEMBLY..................................................................................................426 CHEEK PLATE...................................................................................................................429 REMOVAL AND INSTALLATION..................................................................................................429 DRIVEN GEAR...................................................................................................................431 REMOVAL AND INSTALLATION..................................................................................................431 TOGGLE PLATE..................................................................................................................433 REMOVAL AND INSTALLATION..................................................................................................433 TOGGLE SEAT...................................................................................................................435 REMOVAL AND INSTALLATION..................................................................................................435 FLYWHEEL AND V-SHEAVE.........................................................................................................435 REMOVAL AND INSTALLATION..................................................................................................435 SWING JAW.....................................................................................................................437 REPLACEMENT...............................................................................................................437 BEARING ON FRAME SIDE.........................................................................................................439 REPLACEMENT...............................................................................................................439 THRUST RETAINER...............................................................................................................439 REPLACEMENT...............................................................................................................439 DRIVE GEAR ...................................................................................................................441 REMOVAL AND INSTALLATION..................................................................................................441 CRUSHER MOTOR.................................................................................................................443 REMOVAL AND INSTALLATION..................................................................................................443 COUPLING(BR200S-1)............................................................................................................445 REMOVAL...................................................................................................................445 INSTALLATION..............................................................................................................446 PLATE FEEDER MOTOR............................................................................................................447 REMOVAL AND INSTALLATION..................................................................................................447 CUTTER PIECE .................................................................................................................448 REPLACEMENT...............................................................................................................448 PROCEDURE FOR CHANGING GREASE.................................................................................................449 PROCEDURE FOR REPLACING CUTTER HOLDER.........................................................................................451 PROCEDURE FOR TURNING OR REPLACING IMPACT PLATES..............................................................................455 ROTOR LINER...................................................................................................................460 CHECK AND REPLACEMENT.....................................................................................................460 PROTECTOR.....................................................................................................................461 REMOVAL AND INSTALLATION..................................................................................................461 CONTACT PLATE.................................................................................................................462 REMOVAL AND INSTALLATION..................................................................................................462 SHEAR PIN OF CONTACT PLATE DAMPER.............................................................................................464 REPLACEMENT...............................................................................................................464 ROTO BEARING UNIT.............................................................................................................466 REMOVAL AND INSTALLATION..................................................................................................466 ROTOR.........................................................................................................................468 REMOVAL AND INSTALLATION..................................................................................................468 40 MAINTENANCE STANDARD...........................................................................................................469 FINAL DRIVE...................................................................................................................470 TRACK FRAME AND RECOIL SPRING.................................................................................................472 IDLER.........................................................................................................................473 TRACK ROLLER..................................................................................................................475 CARRIER ROLLER................................................................................................................476 TRACK SHOE....................................................................................................................477 HYDRULIC PUMP.................................................................................................................479 CHARGING PUMP AND RELIEF VALVE................................................................................................480 CONTROL VALVE.................................................................................................................481 TRAVEL SHUTTLE VALVE..........................................................................................................488 TRAVEL MOTOR..................................................................................................................489 PLATE FEEDER MOTOR............................................................................................................490 CRUSHER MOTOR.................................................................................................................491 PPC VALVE.....................................................................................................................494 HYDRAULIC PUMP................................................................................................................496 PLATE FEEDER..................................................................................................................497 CRUSHER.......................................................................................................................498
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