KOMATSU BR200R-1 MOBILE WASTE RECYCLER OPERATION & MAINTENANCE MANUAL (SN:1001& UP) KOMATSU BR200R-1 – PDF DOWNLOAD

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KOMATSU BR200R-1 MOBILE WASTE RECYCLER OPERATION & MAINTENANCE MANUAL (SN:1001& UP) KOMATSU BR200R-1

KOMATSU BR200R-1 MOBILE WASTE RECYCLER OPERATION & MAINTENANCE MANUAL (SN:1001& UP) KOMATSU BR200R-1 – PDF DOWNLOAD:

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KOMATSU BR200R-1 MOBILE WASTE RECYCLER OPERATION & MAINTENANCE MANUAL (SN:1001& UP) KOMATSU BR200R-1

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. if you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items. you may require.

TABLE OF CONTENTS:

KOMATSU BR200R-1 MOBILE WASTE RECYCLER OPERATION & MAINTENANCE MANUAL (SN:1001& UP) KOMATSU BR200R-1

COVER...............................................................................  1
1. FOREWORD.........................................................................  2
2. SAFETY INFORMATION...............................................................  3
3. TO THE USER......................................................................  4
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....................  5
5. CONTENTS.........................................................................  6
SAFETY.............................................................................. 10
	1. GENERAL PRECAUTIONS.......................................................... 11
	2. PRECAUTIONS DURING OPERATION................................................. 15
		2.1 BEFORE STARTING ENGINE.................................................. 15
		2.2 OPERATING MACHINE....................................................... 16
		2.3 CRUSHER (CRUSHING) OPERATIONS........................................... 17
		2.4 TRANSPORTATION.......................................................... 19
		2.5 BATTERY................................................................. 20
	3. PRECAUTIONS FOR MAINTENANCE.................................................. 21
	4. POSITION FOR ATTACHING SAFETY LABELS......................................... 25
OPERATION........................................................................... 30
	1. GENERAL VIEW................................................................. 31
	2. INSTRUMENTS AND CONTROLS..................................................... 32
		2.1 ELECTRONIC VEHICLE MONITORING SYSTEM.................................... 32
		2.2 SWITCH UNIT............................................................. 36
		2.3 CAP WITH LOCK........................................................... 39
		2.4 DUST INDICATOR.......................................................... 40
		2.5 FUSIBLE LINK............................................................ 40
		2.6 FUSE.................................................................... 41
		2.7 HANDLING OF ACCUMULATOR................................................. 42
	3.OPERATING PROCEDURES.......................................................... 44
		3.1 ASSEMBLING AND DISASSEMBLING PROCEDURES OF FEED HOPPER.................. 44
		3.2 CHECKS BEFORE STARTING.................................................. 45
		3.3 STARTING THE ENGINE..................................................... 51
		3.4 AFTER STARTING THE ENGINE............................................... 54
		3.5 STARTING THE VEHICLE.................................................... 55
		3.6 STEERING(CHANGING THE COURSE)........................................... 56
		3.7 STOPPING THE VEHICLE.................................................... 56
		3.8 STARTING CRUSHER OPERATIONS............................................. 57
		3.9 TYPE OF DEBRIS AND ADJUSTMENT OF ENGINE SPEED AND FEEDER SPEED.......... 58
		3.10 SPRINKLER.............................................................. 59
		3.11 END OF OPERATION....................................................... 60
		3.12 AFTER END OF OPERATION................................................. 60
		3.13 STOPPING THE ENGINE.................................................... 60
		3.14 INSPECTION AFTER STOP OF ENGINE........................................ 61
		3.15 AUTOMATIC STOP OF BELT CONVEYOR........................................ 61
	4. PRECAUTIONS DURING OPERATION OF CRUSHER...................................... 62
		4.1 PRECAUTIONS CONCERNING ADHESION OF EARTH AND SAND AND STRIKING BOARD.... 62
		4.2 GRAIN SIZE OF PRODUCT................................................... 63
		4.3 OTHER PRECAUTIONS....................................................... 65
	5. TRANSPORTATION............................................................... 66
	6.LONG-TERM STORAGE............................................................. 68
MAINTENANCE......................................................................... 70
	1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS............................... 71
	2. AIR BLEEDING FROM CIRCUIT.................................................... 80
		2.1 AIR BLEEDING IN THE MAIN PUMP........................................... 81
		2.2 AIR BLEEDING IN THE SUBPUMP............................................. 81
		2.3 STARTING THE ENGINE..................................................... 81
		2.4 AIR BLEEDING IN THE CRUSHER MOTOR....................................... 82
		2.5 AIR BLEEDING IN THE PLATE FEEDER MOTOR.................................. 82
		2.6 AIR BLEEDING IN THE BELT CONVEYOR MOTOR................................. 82
		2.7 AIR BLEEDING IN THE TRAVEL MOTOR........................................ 83
		2.8 STARTING OPERATIONS..................................................... 83
	3. OIL FILLER AND OIL LEVEL GAUGE............................................... 84
	4. STANDARD BOLTS AND NUTS...................................................... 85
	5. MAINTENANCE TABLE............................................................ 87
	6. PERIODIC MAINTENANCE......................................................... 89
		6.1 CHECKS BEFORE STARTING.................................................. 89
		6.2 EVERY 100 HOURS SERVICE................................................. 94
		6.3 EVERY 250 HOURS SERVICE................................................. 96
		6.4 EVERY 500 HOURS SERVICE.................................................102
		6.5 MAINTENANCE EVERY 1000 HOURS............................................105
		6.6 EVERY 2000 HOURS SERVICE................................................106
		6.7 EVERY 4000 HOURS SERVICE................................................109
	7. WHEN REQUIRED................................................................110
		7.1 CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER...........................110
		7.2 CLEANING OF THE INSIDE OF THE COOLING SYSTEM............................113
		7.3 TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE.........................117
		7.4 INSPECTION,ADJUSTMENT AND REPLACEMENT OF CRUSHER........................118
		7.5 INSPECTION AND ADJUSTMENT OF BELT CONVEYOR..............................137
	8. WEAR PARTS...................................................................139
		8.1 WEAR PARTS RELATED TO THE BODY..........................................139
		8.2 PARTS RELATED TO CRUSHER................................................140
		8.3 WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR.........................142
	9. USAGE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE........144
	10. PERIODIC REPLACEMENT OF SAFETY PARTS........................................145
	11. TROUBLESHOOTING.............................................................147
		11.1 CRUSHER................................................................147
		11.2 ELECTRICAL EQUIPMENT...................................................148
		11.3 ENGINE.................................................................149
		11.3 ENGINE(CONTINUED FROM THE PREVIOUS PAGE)...............................150
		11.4 BODY...................................................................150
		11.5 BELT CONVEYOR..........................................................151
SPECIFICATIONS AND CIRCUIT DIAGRAMS.................................................153
	1. EXTERNAL VIEW................................................................154
	2. SPECIFICATIONS...............................................................155
	3. HYDRAULIC CIRCUIT............................................................156
	4. ELECTRIC CIRCUIT.............................................................157
OPTIONS.............................................................................158
	1. HANDLING OF HYDRAULIC SECONDARY BELT CONVEYOR................................159
		1.1 SPECIFICATIONS..........................................................159
		1.2 EXTERNAL VIEW...........................................................159
		1.3 PROCEDURE FOR INSTALLING THE INCLINED LEG...............................160
		1.4 PRECAUTIONS CONCERNING OPERATION........................................160
		1.5 INSPECTION,MAINTENANCE AND ADJUSTMENT...................................161
		1.6 TROUBLESHOOTING.........................................................162
		1.7 DETAILS OF HYDRAULIC SECONDARY BELT CONVEYOR WEAR PARTS.................163
	2. HANDLING OF HYDRAULIC SORTER.................................................165
		2.1 SPECIFICATIONS..........................................................165
		2.2 EXTERNAL VIEW...........................................................165
		2.3 CAUTIONS ON SAFETY......................................................166
		2.4 PRECAUTIONS CONCERNING OPERATION........................................166
		2.5 INSPECTION AND ADJUSTMENT...............................................167
		2.6 TROUBLESHOOTING.........................................................168
		2.7 INSPECTION TABLE........................................................168
		2.8 WEAR PARTS LIST OF MAGNETIC SORTER......................................169
	3. HYDRAULIC VIBRATING SCREEN...................................................170
		3.1 SPECIFICATION...........................................................170
		3.2 EXTERNAL VIEW...........................................................170
		3.3 CAUTIONS TO BE NOTED FOR SAFETY.........................................171
		3.4 PRECAUTIONS DURING OPERATION............................................171
		3.5 TROUBLESHOOTING.........................................................171
		3.6 CONSUMABLES.............................................................172
		3.7 OTHERS..................................................................173
	4. HYDRAULIC HAND BREAKER.......................................................174
	5. CONNECTION OF OPTION HYDRAULIC HOSE..........................................175
	6. TROUBLESHOOTING OF OPTION SYSTEM.............................................177

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