KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1067 & UP) KOMATSU BR550 JG-1 – PDF DOWNLOAD

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KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1067 & UP) KOMATSU BR550JG-1

KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1067 & UP) KOMATSU BR550 JG-1 – PDF DOWNLOAD:

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KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1067 & UP) KOMATSU BR550JG-1

• Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points.
• Read this manual thoroughly and understand its contents fully.
• Read the safety messages and safety labels given in this manual carefully so that they should be understood fully.
• Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the  machine can consult it periodically.
• In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy.
• When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
• In this manual, measurements are expressed in international standard units (SI). For the reference purpose, weight units used in the past are also displayed in ( ).

TABLE OF CONTENTS:

KOMATSU BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1067 & UP) KOMATSU BR550JG-1

COVER.......................................................................  1
FOREWORD....................................................................  2
	FOREWORD................................................................  3
	SAFETY INFORMATION......................................................  6
	INTRODUCTION............................................................  8
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................  8
	NECESSARY INFORMATION...................................................  9
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........  9
		ENGINE SERIAL NO. PLATE AND POSITION................................  9
		POSITION OF SERVICE METER........................................... 10
		TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR........................... 10
	CONTENTS................................................................ 11
SAFETY...................................................................... 14
	SAFETY.................................................................. 15
	SAFETY LABELS........................................................... 18
		POSITIONS OF SAFETY PICTOGRAMS...................................... 19
		SAFETY LABELS....................................................... 20
	GENERAL PRECAUTIONS..................................................... 28
	PRECAUTIONS FOR OPERATION............................................... 36
		STARTING ENGINE..................................................... 36
		OPERATION........................................................... 38
		CRUSHING OPERATION.................................................. 41
		TRANSPORTATION...................................................... 43
		BATTERY............................................................. 44
		TOWING.............................................................. 46
	PRECAUTIONS FOR MAINTENANCE............................................. 47
OPERATION................................................................... 54
	GENERAL VIEW............................................................ 55
		GENERAL VIEW OF MACHINE............................................. 55
		GENERAL VIEW OF CONTROLS AND GAUGES................................. 56
	EXPLANATION OF COMPONENTS............................................... 59
		MACHINE MONITOR..................................................... 59
		SWITCHES............................................................ 71
		CONTROL LEVERS...................................................... 81
		OPTION-RELATED SWITCHES............................................. 82
		CAP, COVER WITH LOCK................................................ 83
		REVOLVING WARNING LAMP.............................................. 85
		ADDITIONAL WORKING LAMP............................................. 86
		FUSIBLE LINK........................................................ 86
		CONTROLLERS......................................................... 87
		FUSE................................................................ 87
		TOOL BOX............................................................ 88
	OPERATION............................................................... 89
		CHECK BEFORE STARTING ENGINE........................................ 89
		STARTING ENGINE.....................................................106
		OPERATIONS AND CHECKS AFTER STARTING ENGINE.........................109
		STOPPING ENGINE.....................................................111
		CHECK AFTER STOPPING ENGINE.........................................111
		MACHINE OPERATION...................................................112
		STEERING MACHINE....................................................116
		OPERATION OF WORK EQUIPMENT.........................................118
		WATER SPRINKLER.....................................................124
		FOLDING HOPPER......................................................125
		CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK....................133
		CHECK AFTER FINISHING WORK..........................................133
		LOCKING.............................................................133
		RUN-IN OPERATION OF JAW CRUSHER.....................................134
		PRECAUTIONS WHEN OPERATING JAW CRUSHER..............................137
		EFFICIENT USE OF JAW CRUSHER........................................139
		SCOPE OF WORKS USING MOBILE CRUSHER.................................144
		PROHIBITIONS FOR OPERATION..........................................150
		PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.........................152
	TRANSPORTATION..........................................................153
		TRANSPORTATION PROCEDURE............................................153
		PROCEDURE FOR DISASSEMBLY AND FOLDING...............................155
		LOADING, UNLOADING WORK.............................................156
		LIFTING MACHINE.....................................................163
	COLD WEATHER OPERATION..................................................164
		PRECAUTIONS FOR LOW TEMPERATURE.....................................164
		AFTER COMPLETION OF WORK............................................166
		AFTER COLD WEATHER..................................................166
	LONG-TERM STORAGE.......................................................167
		BEFORE STORAGE......................................................167
		DURING STORAGE......................................................167
		AFTER STORAGE.......................................................167
		STARTING MACHINE AFTER LONG-TERM STORAGE............................167
	TROUBLESHOOTING.........................................................168
		PHENOMENA THAT ARE NOT FAILURES.....................................168
		METHOD OF TOWING MACHINE............................................168
		IF BATTERY IS DISCHARGED............................................169
		OTHER TROUBLE.......................................................172
MAINTENANCE.................................................................180
	GUIDE TO MAINTENANCE....................................................181
	OUTLINE OF SERVICE......................................................183
		HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT.......183
		RELATING TO ELECTRIC SYSTEM.........................................186
		OUTLINE OF HYDRAULIC EQUIPMENT......................................187
		AIR-BLEEDING FROM HYDRAULIC CIRCUIT.................................188
	WEAR PARTS..............................................................189
		WEAR PARTS LIST.....................................................189
		JAW CRUSHER RELATED PARTS...........................................190
		PRIMARY CONVEYOR RELATED PARTS......................................192
	USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....194
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................196
		CRUSHER ACCESSORY TOOLS.............................................196
		TORQUE LIST.........................................................198
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................199
		SAFETY CRITICAL PARTS...............................................199
	MAINTENANCE SCHEDULE CHART..............................................200
		MAINTENANCE SCHEDULE CHART..........................................200
	SERVICE PROCEDURE.......................................................202
		INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)......202
		WHEN REQUIRED.......................................................203
		CHECK BEFORE STARTING...............................................238
		EVERY 100 HOURS SERVICE.............................................239
		EVERY 250 HOURS SERVICE.............................................241
		EVERY 500 HOURS SERVICE.............................................249
		EVERY 1000 HOURS SERVICE............................................256
		EVERY 2000 HOURS SERVICE............................................261
		EVERY 4000 HOURS SERVICE............................................263
		EVERY 5000 HOURS SERVICE............................................264
SPECIFICATIONS..............................................................268
	SPECIFICATIONS..........................................................269
ATTACHMENTS, OPTIONS........................................................272
	GENERAL PRECAUTIONS.....................................................273
		PRECAUTIONS RELATED TO SAFETY.......................................273
	MAGNETIC SEPARATOR......................................................274
		SAFETY PRECAUTIONS..................................................274
		PROCEDURES FOR CONNECTION WITH CRUSHER..............................274
		PRECAUTIONS IN USE..................................................274
		CHECK AND ADJUSTMENT................................................275
		FAILURES AND CORRECTIVE ACTIONS.....................................276
		LIST OF CHECKPOINT..................................................276
		SPECIFICATIONS......................................................277
		WEARING PARTS.......................................................278
	MUCK DISCHARGE CONVEYOR.................................................279
		LIFTING PROCEDURES..................................................279
		ASSEMBLING PROCEDURES...............................................280
		PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR..................282
		GREASING MUCK DISCHARGE CONVEYOR....................................283
		CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR.....................283
		FAILURES AND CORRECTIVE ACTIONS.....................................286
		WEARING PARTS.......................................................288
		SPECIFICATIONS......................................................290
	RADIO CONTROL UNIT......................................................291
		DIRECTIONS FOR USE..................................................291
		OVERVIEW............................................................293
		ON USE OF RADIO CONTROL UNIT........................................294
	BELT CONVEYOR PROTECTIVE PLATE..........................................299
	PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS..........................300
		LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS...............300
		PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS......................301
INDEX.......................................................................304

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]