Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1 – PDF DOWNLOAD
Original price was: $73.95.$26.95Current price is: $26.95.
- KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:1001 & UP
- PUBLICATION NUMBER:TEN00203-04
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1
KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1 – PDF DOWNLOAD:
IMAGE PREVIEW:
DESCRIPTION:
KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine.
- Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Main Control Box If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-6)”.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
TABLE OF CONTENTS:
KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 INTRODUCTION........................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 NECESSARY INFORMATION...................................................................... 6 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 6 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 6 POSITION OF SERVICE METER.............................................................. 7 TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 7 CONTENTS................................................................................... 8 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 POSITIONS OF SAFETY PICTOGRAMS......................................................... 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 32 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 38 CRUSHING OPERATION..................................................................... 41 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 MAGNETIC SEPARATOR..................................................................... 46 PRECAUTIONS FOR MAINTENANCE................................................................ 47 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 47 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION...................................................................................... 58 GENERAL VIEW............................................................................... 59 GENERAL VIEW OF MACHINE................................................................ 59 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60 EXPLANATION OF COMPONENTS.................................................................. 65 MACHINE MONITOR........................................................................ 65 SWITCHES............................................................................... 92 CONTROL LEVERS.........................................................................107 OPTION-RELATED SWITCHES................................................................108 OPERATION AND MAINTENANCE MANUAL STORING CASE..........................................109 CAP, COVER WITH LOCK...................................................................109 REVOLVING WARNING LAMP.................................................................111 FUSIBLE LINK...........................................................................112 CONTROLLERS............................................................................112 FUSE...................................................................................112 TOOL BOX...............................................................................113 HANDLING MACHINES EQUIPPED WITH KOMTRAX................................................114 OPERATION..................................................................................115 CHECK BEFORE STARTING ENGINE...........................................................115 STARTING ENGINE........................................................................139 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................142 STOPPING ENGINE........................................................................148 CHECK AFTER STOPPING ENGINE............................................................148 MACHINE OPERATION......................................................................149 STEERING MACHINE.......................................................................159 OPERATION OF WORK EQUIPMENT............................................................165 CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK.......................................180 CHECK AFTER FINISHING WORK.............................................................180 THE PROCEDURE WHICH HOUSES THE FOLDING HOPPER..........................................181 LOCKING................................................................................186 RUN-IN OPERATION OF JAW CRUSHER........................................................187 PRECAUTIONS WHEN OPERATING JAW CRUSHER.................................................189 EFFICIENT USE OF JAW CRUSHER...........................................................193 SCOPE OF WORKS USING MOBILE CRUSHER....................................................200 PROHIBITIONS FOR OPERATION.............................................................208 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS............................................210 TRANSPORTATION.............................................................................212 TRANSPORTATION PROCEDURE...............................................................212 LOADING, UNLOADING WORK................................................................212 LIFTING MACHINE........................................................................223 COLD WEATHER OPERATION.....................................................................224 PRECAUTIONS FOR LOW TEMPERATURE........................................................224 AFTER COMPLETION OF WORK...............................................................227 AFTER COLD WEATHER.....................................................................227 LONG-TERM STORAGE..........................................................................228 BEFORE STORAGE.........................................................................228 DURING STORAGE.........................................................................228 AFTER STORAGE..........................................................................228 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................228 TROUBLESHOOTING............................................................................229 AFTER RUNNING OUT OF FUEL..............................................................229 PHENOMENA THAT ARE NOT FAILURES........................................................229 METHOD OF TOWING MACHINE...............................................................230 IF BATTERY IS DISCHARGED...............................................................231 OTHER TROUBLE..........................................................................235 MAINTENANCE....................................................................................244 GUIDE TO MAINTENANCE.......................................................................245 OUTLINE OF SERVICE.........................................................................247 HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT..........................247 RELATING TO ELECTRIC SYSTEM............................................................251 OUTLINE OF HYDRAULIC EQUIPMENT.........................................................252 WEAR PARTS.................................................................................253 WEAR PARTS LIST........................................................................253 JAW CRUSHER RELATED PARTS..............................................................254 PRIMARY CONVEYOR RELATED PARTS.........................................................256 RECOMMENDED FUEL, COOLANT AND LUBRICANTS...................................................257 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....259 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................260 TORQUE LIST............................................................................260 TOOLS TO USE CHECK AND MAINTENANCE CRUSHER.............................................261 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................263 SAFETY CRITICAL PARTS..................................................................263 MAINTENANCE SCHEDULE CHART.................................................................264 MAINTENANCE SCHEDULE CHART.............................................................264 SERVICE PROCEDURE..........................................................................266 INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY).....................266 INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)....................266 WHEN REQUIRED..........................................................................267 CHECK BEFORE STARTING..................................................................336 EVERY 10 HOURS SERVICE.................................................................337 EVERY 100 HOURS SERVICE................................................................339 EVERY 250 HOURS SERVICE................................................................340 EVERY 500 HOURS SERVICE................................................................344 EVERY 1000 HOURS SERVICE...............................................................351 EVERY 2000 HOURS SERVICE...............................................................358 EVERY 4000 HOURS SERVICE...............................................................360 EVERY 5000 HOURS SERVICE...............................................................362 EVERY 8000 HOURS SERVICE...............................................................363 SPECIFICATIONS.................................................................................364 SPECIFICATIONS.............................................................................365 ATTACHMENTS, OPTIONS...........................................................................368 GENERAL PRECAUTIONS........................................................................369 PRECAUTIONS RELATED TO SAFETY..........................................................369 ATTACHMENTS, OPTIONS.......................................................................370 ATTACHMENTS, OPTIONS CHART.............................................................370 RADIO CONTROL UNIT.........................................................................371 ON USE OF RADIO CONTROL UNIT...........................................................371 DIRECTIONS FOR USE.....................................................................374 RADIO CONTROL OPERATION................................................................379 MAGNETIC SEPARATOR.........................................................................394 CHECK AND ADJUSTMENT...................................................................396 GREASING MAGNETIC SEPARATOR............................................................398 LIST OF CHECKPOINT.....................................................................398 FAILURES AND CORRECTIVE ACTIONS........................................................398 SPECIFICATIONS.........................................................................399 WEARING PARTS..........................................................................399 MUCK DISCHARGE CONVEYOR....................................................................400 PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR................................400 PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR.........................................402 GREASING MUCK DISCHARGE CONVEYOR.......................................................404 CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR........................................405 FAILURES AND CORRECTIVE ACTIONS........................................................409 WEARING PARTS..........................................................................411 SPECIFICATIONS.........................................................................411 BELT CONVEYOR PROTECTIVE PLATE.............................................................412 SPRINKLER..................................................................................413 EXPLANATIONS FOR COMPONENT PARTS.......................................................413 HOW TO USE SPRINKLER...................................................................415 INSPECTION AND MAINTENANCE.............................................................418 FAILURES AND CORRECTIVE ACTIONS........................................................419 ADDITIONAL SPRINKLER NOZZLE............................................................420 INDEX..........................................................................................422
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
1 review for KOMATSU BR580JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL (SN:1001 & UP) KOMATSU BR580JG-1 – PDF DOWNLOAD
Add a review
Roy Zev –
Very helpful! Thank you