Komatsu Bulldozer D475A-2 Operator & Maintenance Manual SN 10365 and up – PDF DOWNLOAD

Description

Komatsu Bulldozer D475A-2 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Bulldozer D475A-2 Operator & Maintenance Manual 

Size: 8.33 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operator & Maintenance Manual
Model: D475A-2
Serial: 10365 and up
Number of Page: 198

KOMATSU BULLDOZER D475A-2 OPERATOR & MAINTENANCE MANUAL SN 10365 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Bulldozer D475A-2 Operator & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Bulldozer D475A-2 Operator & Maintenance Manual 

COVER..........................................................................  1
1. FOREWORD....................................................................  2
2. SAFETY INFORMATION..........................................................  5
3. INTRODUCTION................................................................  6
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  7
5. CONTENTS....................................................................  8
SAFETY......................................................................... 11
	6. GENERAL PRECAUTIONS..................................................... 12
	7. PRECAUTIONS DURING OPERATION............................................ 18
		7.1 BEFORE STARTING ENGINE............................................. 18
		7.2 OPERATING MACHINE.................................................. 20
		7.3 TRANSPORTATION..................................................... 23
		7.4 BATTERY............................................................ 24
		7.5 TOWING............................................................. 25
	8. PRECAUTIONS FOR MAINTENANCE ............................................ 26
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 26
		8.2 DURING MAINTENANCE................................................. 28
	9. POSITION FOR ATTACHING SAFETY LABELS.................................... 33
		9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 33
		9.2 CONTENT AND USE OF WARNING PLATES.................................. 36
OPERATION...................................................................... 37
	10. GENERAL VIEW........................................................... 38
		10.1 GENERAL VIEW OF MACHINE........................................... 38
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 39
	11. EXPLANATION OF COMPONENTS.............................................. 40
		11.1 MONITOR PANEL..................................................... 40
		11.2 LAMPS............................................................. 50
		11.3 SWITCHES.......................................................... 51
		11.4 CONTROL LEVERS AND PEDALS......................................... 53
		11.5 DUST INDICATOR.................................................... 58
		11.6 FUSE BOX.......................................................... 58
		11.7 DOOR LOCK......................................................... 59
		11.8 CAR STEREO........................................................ 60
		11.9 OPERATING THE AIR CONDITIONER..................................... 66
	12. OPERATION.............................................................. 72
		12.1 CHECK BEFORE STARTING ENGINE...................................... 72
		12.2 STARTING ENGINE................................................... 85
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................... 88
		12.4 MOVING MACHINE.................................................... 89
		12.5 SHIFTING GEAR..................................................... 90
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE.............................. 91
		12.7 STEERING MACHINE.................................................. 92
		12.8 STOPPING MACHINE.................................................. 94
		12.9 PRECAUTIONS FOR OPERATION......................................... 95
		12.10 WORK POSSIBLE USING BULLDOZER.................................... 97
		12.11 RIPPER OPERATION................................................. 98
		12.12 ADJUSTMENT OF WORK EQUIPMENT.....................................100
		12.13 PARKING MACHINE..................................................103
		12.14 CHECK AFTER FINISHING WORK.......................................104
		12.15 STOPPING ENGINE..................................................105
		12.16 CHECK AFTER STOPPING ENGINE......................................106
		12.17 LOCKING..........................................................106
		12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...............................107
	13. TRANSPORTATION.........................................................109
		13.1 LOADING,UNLOADING WORK............................................109
		13.2 PRECAUTIONS FOR LOADING...........................................110
		13.3 LIFTING POSITION..................................................110
		13.4 PRECAUTIONS FOR TRANSPORTATION....................................111
		13.5 REMOVAL AND INSTALLATION OF CAB...................................111
	14. COLD WEATHER OPERATION.................................................114
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................114
		14.2 AFTER COMPLETION OF WORK..........................................116
		14.3 AFTER COLD WEATHER................................................116
	15. LONG-TERM STORAGE......................................................117
		15.1 BEFORE STORAGE....................................................117
		15.2 DURING STORAGE....................................................117
		15.3 AFTER STORAGE.....................................................118
	16. TROUBLESHOOTING........................................................119
		16.1 AFTER RUNNING OUT OF FUEL.........................................119
		16.2 METHOD OF TOWING MACHINE..........................................119
		16.3 IF BATTERY IS DISCHARGED..........................................119
		16.4 OTHER TROUBLE.....................................................122
MAINTENANCE....................................................................125
	17. GUIDES TO MAINTENANCE..................................................126
	18. OUTLINES OF SERVICE....................................................129
		18.1 OUTLINE OF OIL,FUEL,COOLANT.......................................129
		18.2 RELATING TO ELECTRIC SYSTEM.......................................131
	19. WEAR PARTS LIST........................................................132
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....133
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................137
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................137
		21.2 TORQUE LIST.......................................................138
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................139
	23. MAINTENANCE SCHEDULE CHART.............................................143
	24. SERVICE PROCEDURE......................................................146
		24.1 INITIAL 250 HOURS SERVICE.........................................146
		24.2 WHEN REQUIRED.....................................................147
		24.3 CHECK BEFORE STARTING.............................................164
		24.4 EVERY 250 HOURS SERVICE...........................................171
		24.5 EVERY 500 HOURS SERVICE...........................................179
		24.6 EVERY 1000 HOURS SERVICE..........................................181
		24.7 EVERY 2000 HOURS SERVICE..........................................185
		24.8 EVERY 4000 HOURS SERVICE..........................................189
SPECIFICATIONS.................................................................190
	25. SPECIFICATIONS.........................................................191
OPTIONS,ATTACHMENTS............................................................193
	26. GENERAL PRECAUTIONS....................................................194
		26.1 PRECAUTIONS RELATED TO SAFETY.....................................194
	27. USING SEAT BELT .......................................................195
		27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER.............195
	28. PROCEDURE FOR SELECTING RIPPER POINT...................................196
		28.1 PROCEDURE FOR SELECTING RIPPER POINT..............................196
	29. HANDLING CAP WITH LOCK.................................................197
		29.1 OPENING AND CLOSING LOCKABLE CAP..................................197

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