Komatsu Bulldozer D65EX-15EO D65PX-15EO D65WX-15EO Operation & Maintenance Manual SN 60001 and up

Description

Komatsu Bulldozer D65EX-15EO D65PX-15EO D65WX-15EO Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu Bulldozer D65EX-15EO D65PX-15EO D65WX-15EO Operation & Maintenance Manual 

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	IMPORTANT SAFETY INFORMATION...............................................................  5
	INTENDED USE...............................................................................  6
		USE OF MACHINE.........................................................................  6
		GENERAL VIEW AND DIRECTIONS OF MACHINE.................................................  6
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATION, ENGINE SERIAL NO. PLATE................................................  7
		SERVICE METER POSITION.................................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 21
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 21
		PREPARATIONS FOR SAFE OPERATION........................................................ 21
		FIRE PREVENTION........................................................................ 23
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 25
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 27
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28
		UNAUTHORIZED MODIFICATION.............................................................. 28
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 29
	PRECAUTIONS FOR OPERATION.................................................................. 30
		PRECAUTIONS FOR JOBSITE................................................................ 30
		STARTING ENGINE........................................................................ 32
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 39
		TOWING................................................................................. 40
	PRECAUTIONS FOR MAINTENANCE................................................................ 41
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 41
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 45
OPERATION
..................................................................................... 50
	GENERAL VIEW............................................................................... 51
		GENERAL VIEW OF MACHINE................................................................ 51
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52
	EXPLANATION OF COMPONENTS.................................................................. 55
		FRONT PANEL............................................................................ 55
		SWITCHES............................................................................... 82
		CONTROL LEVERS AND PEDALS.............................................................. 86
		FUSE................................................................................... 92
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 94
		DOOR - OPEN LOCK....................................................................... 95
		SASH GLASS INTERMEDIATE LOCK........................................................... 95
		COVER, CAP WITH LOCK................................................................... 96
		OPENING OR CLOSING REAR MASK........................................................... 99
		DOOR POCKET............................................................................100
		ASHTRAY................................................................................100
		LUNCHBOX HOLDER BELT...................................................................100
		CUP HOLDER.............................................................................101
		TOOL BOX...............................................................................101
		GREASE PUMP HOLDER.....................................................................101
		CAR RADIO, HANDLING....................................................................102
		AIR CONDITIONER, HANDLING..............................................................110
	OPERATION..................................................................................113
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................113
		STARTING ENGINE........................................................................133
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................138
		STOPPING ENGINE........................................................................142
		MACHINE OPERATION......................................................................143
		SHIFTING GEARS.........................................................................147
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................148
		STEERING MACHINE.......................................................................149
		PRECAUTIONS FOR OPERATION..............................................................151
		WORK POSSIBLE USING BULLDOZER..........................................................153
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................155
		PARKING MACHINE........................................................................157
		CHECK AFTER FINISHING WORK.............................................................158
		LOCKING................................................................................158
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................160
	TRANSPORTATION.............................................................................163
		TRANSPORTATION MEANS...................................................................163
		REMOVING CAB...........................................................................163
		PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................163
		LOADING, UNLOADING WORK................................................................164
		METHOD OF LIFTING MACHINE..............................................................167
	COLD WEATHER OPERATION.....................................................................169
		PRECAUTIONS FOR LOW TEMPERATURE........................................................169
		AFTER COMPLETION OF WORK...............................................................170
		AFTER COLD WEATHER.....................................................................170
	LONG-TERM STORAGE..........................................................................171
		BEFORE STORAGE.........................................................................171
		DURING STORAGE.........................................................................171
		AFTER STORAGE..........................................................................171
	TROUBLESHOOTING............................................................................172
		AFTER RUNNING OUT OF FUEL..............................................................172
		METHOD OF TOWING MACHINE...............................................................172
		IF BATTERY IS DISCHARGED...............................................................174
		OTHER TROUBLE..........................................................................178
MAINTENANCE
...................................................................................182
	GUIDE TO MAINTENANCE.......................................................................183
	OUTLINE OF SERVICE.........................................................................186
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................186
		RELATING TO ELECTRIC SYSTEM............................................................189
		HANDLING HYDRAULIC SYSTEM..............................................................190
	WEAR PARTS LIST............................................................................191
		WEAR PARTS LIST........................................................................192
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................194
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................195
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....196
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................197
		TORQUE LIST............................................................................197
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................198
		SAFETY CRITICAL PARTS..................................................................199
	MAINTENANCE SCHEDULE CHART.................................................................201
		MAINTENANCE SCHEDULE CHART.............................................................201
	SERVICE PROCEDURE..........................................................................203
		WHEN REQUIRED..........................................................................203
		CHECK BEFORE STARTING..................................................................229
		EVERY 50 HOURS SERVICE.................................................................230
		EVERY 250 HOURS SERVICE................................................................232
		EVERY 500 HOURS SERVICE................................................................241
		EVERY 1000 HOURS SERVICE...............................................................246
		EVERY 2000 HOURS SERVICE...............................................................257
		EVERY 4000 HOURS SERVICE...............................................................262
		EVERY 8000 HOURS SERVICE...............................................................265
SPECIFICATIONS
................................................................................266
	SPECIFICATIONS.............................................................................267
ATTACHMENTS, OPTIONS
..........................................................................270
	GENERAL PRECAUTIONS........................................................................271
		PRECAUTIONS RELATED TO SAFETY..........................................................271
	AIR SUSPENSION SEAT........................................................................272
	EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT..............................................274
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................275
		BASIC PRECAUTIONS......................................................................275
INDEX..........................................................................................276

KOMATSU BULLDOZER D65EX-15EO D65PX-15EO D65WX-15EO OPERATION & MAINTENANCE MANUAL SN 60001 AND UP:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Bulldozer D65EX-15EO D65PX-15EO D65WX-15EO Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]