Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual SN 80012 and up – PDF DOWNLOAD

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Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual

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Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual 

Size : 9.24 MB
Format : PDF
Language : English
Number of Pages : 343 Pages
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operation & Maintenance Manual
Model: D65EX-16 D65PX-16 D65WX-16
Serial: 80012 and up

KOMATSU BULLDOZER D65EX-16 D65PX-16 D65WX-16 OPERATION & MAINTENANCE MANUAL SN 80012 AND UP – PDF DOWNLOAD:

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Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Bulldozer D65EX-16 D65PX-16 D65WX-16 Operation & Maintenance Manual 

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	IMPORTANT SAFETY INFORMATION...............................................................  4
	INTENDED USE...............................................................................  5
		USE OF MACHINE.........................................................................  5
		GENERAL VIEW AND DIRECTIONS OF MACHINE.................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATION, ENGINE SERIAL NO. PLATE................................................  7
		SERVICE METER POSITION.................................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 21
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 21
		PREPARATIONS FOR SAFE OPERATION........................................................ 21
		FIRE PREVENTION........................................................................ 23
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 24
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 26
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 27
		UNAUTHORIZED MODIFICATION.............................................................. 27
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 27
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 27
	PRECAUTIONS FOR OPERATION.................................................................. 28
		PRECAUTIONS FOR JOBSITE................................................................ 28
		STARTING ENGINE........................................................................ 31
		OPERATION.............................................................................. 33
		TRANSPORTATION......................................................................... 37
		TOWING................................................................................. 38
	PRECAUTIONS FOR MAINTENANCE................................................................ 39
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 39
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 43
OPERATION
..................................................................................... 50
	GENERAL VIEW............................................................................... 51
		GENERAL VIEW OF MACHINE................................................................ 51
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52
	EXPLANATION OF COMPONENTS.................................................................. 54
		MACHINE MONITOR........................................................................ 54
		SWITCHES............................................................................... 99
		CONTROL LEVERS AND PEDALS..............................................................104
		DUST INDICATOR.........................................................................112
		FUSE...................................................................................112
		FUSIBLE LINK...........................................................................114
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................115
		OIL FILLER CAP.........................................................................116
		DOOR - OPEN LOCK.......................................................................118
		SASH GLASS INTERMEDIATE LOCK...........................................................118
		DOOR POCKET............................................................................119
		ASHTRAY................................................................................119
		SHOVEL HOLDER..........................................................................119
		CAR RADIO, HANDLING....................................................................120
		AIR CONDITIONER, HANDLING..............................................................125
	OPERATION..................................................................................139
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................139
		STARTING ENGINE........................................................................160
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................164
		STOPPING ENGINE........................................................................168
		MACHINE OPERATION......................................................................169
		SHIFTING GEARS.........................................................................172
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................179
		STEERING MACHINE.......................................................................180
		PRECAUTIONS FOR OPERATION..............................................................182
		WORK POSSIBLE USING BULLDOZER..........................................................185
		RECOMMENDED MODE FOR EACH TYPE OF OPERATION............................................187
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................189
		PARKING MACHINE........................................................................198
		CHECK AFTER FINISHING WORK.............................................................200
		LOCKING................................................................................201
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................202
	TRANSPORTATION.............................................................................205
		TRANSPORTATION MEANS...................................................................205
		PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................205
		LOADING, UNLOADING WORK................................................................206
		LIFTING MACHINE........................................................................209
		TRAVELING ON ROADS.....................................................................211
	COLD WEATHER OPERATION.....................................................................212
		PRECAUTIONS FOR LOW TEMPERATURE........................................................212
		AFTER COMPLETION OF WORK...............................................................213
		AFTER COLD WEATHER.....................................................................213
	LONG-TERM STORAGE..........................................................................214
		BEFORE STORAGE.........................................................................214
		DURING STORAGE.........................................................................214
		AFTER STORAGE..........................................................................214
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................214
	TROUBLESHOOTING............................................................................215
		AFTER RUNNING OUT OF FUEL..............................................................215
		METHOD OF TOWING MACHINE...............................................................216
		IF BATTERY IS DISCHARGED...............................................................217
		OTHER TROUBLE..........................................................................221
MAINTENANCE
...................................................................................226
	GUIDE TO MAINTENANCE.......................................................................227
	OUTLINE OF SERVICE.........................................................................230
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................230
		RELATING TO ELECTRIC SYSTEM............................................................233
		HANDLING HYDRAULIC SYSTEM..............................................................234
	WEAR PARTS LIST............................................................................235
		WEAR PARTS LIST........................................................................235
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................237
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................238
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....239
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................240
		TORQUE LIST............................................................................240
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................241
		SAFETY CRITICAL PARTS..................................................................241
	MAINTENANCE SCHEDULE CHART.................................................................243
		MAINTENANCE SCHEDULE CHART.............................................................243
	SERVICE PROCEDURE..........................................................................245
		WHEN REQUIRED..........................................................................245
		CHECK BEFORE STARTING..................................................................277
		EVERY 50 HOURS SERVICE.................................................................278
		EVERY 250 HOURS SERVICE................................................................280
		EVERY 500 HOURS SERVICE................................................................290
		EVERY 1000 HOURS SERVICE...............................................................298
		EVERY 2000 HOURS SERVICE...............................................................307
		EVERY 4000 HOURS SERVICE...............................................................315
		EVERY 8000 HOURS SERVICE...............................................................318
SPECIFICATIONS
................................................................................320
	SPECIFICATIONS.............................................................................321
ATTACHMENTS, OPTIONS
..........................................................................324
	GENERAL PRECAUTIONS........................................................................325
		PRECAUTIONS RELATED TO SAFETY..........................................................325
	HANDLING HYDRAULIC RIPPER..................................................................326
		GENERAL VIEW...........................................................................326
		EXPLANATION OF COMPONENTS..............................................................327
		OPERATION..............................................................................328
		TROUBLESHOOTING........................................................................330
	HANDLING 3 M WIDE BLADE....................................................................331
		GENERAL VIEW...........................................................................331
		OPERATION..............................................................................332
		TRANSPORTATION.........................................................................333
		MAINTENANCE............................................................................336
		SPECIFICATIONS.........................................................................337
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................338
		BASIC PRECAUTIONS......................................................................338
INDEX..........................................................................................340

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.