Komatsu Bulldozer Super D155AX-3 Operator & Maintenance Manual SN 60001 and up – PDF DOWNLOAD

Description

Komatsu Bulldozer Super D155AX-3 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Bulldozer Super D155AX-3 Operator & Maintenance Manual 

Size: 12.9 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operator & Maintenance Manual
Model: 155AX-3
Serial: 60001 and up
Year release: December 1995
Number of Page: 240

KOMATSU BULLDOZER SUPER D155AX-3 OPERATOR & MAINTENANCE MANUAL SN 60001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Bulldozer Super D155AX-3 Operator & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Bulldozer Super D155AX-3 Operator & Maintenance Manual 

MAIN MENU.....................................................................................  0
1. FOREWORD...................................................................................  2
2. SAFETY INFORMATION.........................................................................  3
3. INTRODUCTION...............................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  5
5. CONTENTS...................................................................................  6
SAFETY........................................................................................ 10
	6. GENERAL PRECAUTIONS ................................................................... 11
	7. PRECAUTIONS DURING OPERATION .......................................................... 18
		7.1 BEFORE STARTING ENGINE ........................................................... 18
		7.2 OPERATING MACHINE ................................................................ 20
		7.3 TRANSPORTATION ................................................................... 23
		7.4 BATTERY .......................................................................... 24
		7.5 TOWING ........................................................................... 25
	8. PRECAUTIONS FOR MAINTENANCE ........................................................... 26
		8.1 BEFORE CARRYING OUT MAINTENANCE .................................................. 26
		8.2 DURING MAINTENANCE ............................................................... 28
	9. POSITION FOR ATTACHING SAFETY LABELS AND STORAGE OF OPERATION & MAINTENANCE MANUAL .... 33
		9.1 POSITION FOR ATTACHING SAFETY LABELS ............................................. 33
		9.2 CONTENT AND USE OF WARNING PLATES................................................. 37
		9.3 PLACE FOR STORING MANUAL ......................................................... 38
OPERATION..................................................................................... 40
	10. GENERAL VIEW ......................................................................... 41
		10.1 GENERAL VIEW OF MACHINE ......................................................... 41
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ............................................. 42
	11. EXPLANATION OF COMPONENTS ............................................................ 44
		11.1 FRONT PANEL (METERS, LAMPS,  SWITCHES) .......................................... 45
		11.2 SWITCHES ........................................................................ 57
		11.3  CONTROL  LEVERS, PEDALS,  DIAL ................................................. 60
		11.4 DUST INDICATOR .................................................................. 70
		11.5 FUSE BOX ........................................................................ 70
		11.6 GREASE PUMP HOLDER .............................................................. 72
		11.7 DOOR-OPEN LOCK  (MACHINES EQUIPPED WITH CAB) .................................... 72
		11.8 SASH GLASS INTERMEDIATE LOCK  (MACHINES EQUIPPED WITH CAB) ...................... 72
		11.9 HOT AND COOL BOX  (MACHINES EQUIPPED WITH CAB) .................................. 72
		11.10 DOOR POCKET  (MACHINES EQUIPPED WITH CAB) ...................................... 73
		11.11 ASHTRAY  (MACHINES EQUIPPED WITH CAB) .......................................... 73
		11.12 TOOL BOX ....................................................................... 73
		11.13 USING CAR RADIO  (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....................... 74
		11.14 HANDLING AIR CONDITIONER  (MACHINES  EQUIPPED WITH CAB) ........................ 78
		11.15 HANDLING HEATER  (MACHINES EQUIPPED WITH CAB)................................... 82
		11.16 HANDLING ACCUMULATOR ........................................................... 83
		11.17 LOCATION  OF FIRE EXTINGUISHER ................................................. 84
	12. OPERATION ............................................................................ 85
		12.1 CHECK BEFORE STARTING ENGINE .................................................... 85
		12.2 STARTING  ENGINE ................................................................ 99
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ....................................103
		12.4 MOVING MACHINE...................................................................105
		12.5 SHIFTING GEARS ..................................................................107
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE.............................................108
		12.7 STEERING MACHINE ................................................................109
		12.8 STOPPING MACHINE ................................................................112
		12.9 PRECAUTIONS FOR OPERATION .......................................................113
		12.10 PARKING MACHINE ................................................................115
		12.11 CHECK AFTER FINISHING WORK .....................................................116
		12.12 STOPPING ENGINE.................................................................117
		12.13 CHECK AFTER STOPPING ENGINE ....................................................118
		12.14 LOCKING ........................................................................118
		12.15 RIPPER OPERATION ...............................................................119
		12.16 WORK POSSIBLE USING BULLDOZER ..................................................121
		12.17 ADJUSTING POSTURE OF WORK  EQUIPMENT ...........................................123
		12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE .............................................129
	13. TRANSPORTATION .......................................................................132
		13.1 LOADING, UNLOADING WORK .........................................................132
		13.2 PRECAUTIONS FOR LOADING .........................................................133
		13.3 METHOD OF LIFTING MACHINE .......................................................134
		13.4 PRECAUTIONS FOR TRANSPORTATION ..................................................135
		13.5 REMOVAL OF CAB (MACHINES EQUIPPED  WITH CAB) ....................................135
	14. COLD WEATHER OPERATION ...............................................................136
		14.1 PRECAUTIONS FOR LOW TEMPERATURE .................................................136
		14.2 AFTER COMPLETION OF WORK ........................................................138
		14.3 AFTER COLD WEATHER ..............................................................138
	15. LONG-TERM STORAGE ....................................................................139
		15.1 BEFORE STORAGE ..................................................................139
		15.2 DURING STORAGE ..................................................................139
		15.3 AFTER STORAGE ...................................................................140
	16. TROUBLESHOOTING ......................................................................141
		16.1 PHENOMENA THAT ARE NOT FAILURES .................................................141
		16.2 AFTER RUNNING OUT OF FUEL .......................................................142
		16.3 METHOD OF TOWING MACHINE ........................................................142
		16.4 IF BATTERY IS DISCHARGED ........................................................143
		16.5 OTHER TROUBLE ...................................................................146
MAINTENANCE...................................................................................150
	17. GUIDES TO MAINTENANCE ................................................................151
	18. OUTLINES OF SERVICE ..................................................................154
		18.1 OUTLINE OF OIL, FUEL, COOLANT ...................................................154
		18.2 RELATING TO ELECTRIC SYSTEM .....................................................156
	19. WEAR PARTS  LIST .....................................................................157
	20. USE OF FUEL COOLANT AND LUBRICANTS  ACCORDING TO AMBIENT TEMPERATURE .................159
	21. STANDARD  TIGHTENING TORQUES FOR BOLTS AND NUTS.......................................163
		21.1 INTRODUCTION OF NECESSARY TOOLS .................................................163
		21.2 TORQUE LlST......................................................................164
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ........................................165
	23. MAINTENANCE SCHEDULE CHART ...........................................................169
	24. SERVICE PROCEDURE ....................................................................173
		24.1 INITIAL 250 HOURS SERVICE .......................................................173
		24.2 WHEN REQUIRED ...................................................................174
		24.3 CHECK BEFORE STARTING ...........................................................197
		24.4 EVERY 250 HOURS SERVICE..........................................................205
		24.5 EVERY 500 HOURS SERVICE..........................................................215
		24.6 EVERY 1000 HOURS SERVICE.........................................................217
		24.7 EVERY 2000 HOURS SERVICE.........................................................222
		24.8 EVERY 4000 HOURS SERVICE.........................................................226
SPECIFICATIONS................................................................................228
	25. SPECIFICATIONS........................................................................229
OPTIONS, ATTACHMENTS..........................................................................232
	26.  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS.......................................233
		26.1  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS..................................233
	27.  USING SEAT BELT......................................................................234
		27.1  FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...........................234
	28.  HANDLING HEADREST....................................................................235
		28.1  ADJUSTING HEIGHT OF HEADREST....................................................235
	29.  HANDLING REVERSIBLE FAN..............................................................236
		29.1  REVERSING REVERSIBLE FAN........................................................236
	30.  HANDLING CAP WITH LOCK...............................................................237
		30.1  OPENING AND CLOSING LOCKABLE CAP................................................237
	31.  PROCEDURE FOR SELECTING RIPPER POINT.................................................238
		31.1  PROCEDURE FOR SELECTING RIPPER POINT............................................238
	32.  GENERAL PRECAUTIONS..................................................................239
		32.1  PRECAUTIONS RELATED TO SAFETY...................................................239

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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