Komatsu Bulldozers D375A-2 Operation and Maintenance Manual SN 16305 and up – PDF DOWNLOAD

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Komatsu Bulldozers D375A-2 Operation and Maintenance Manual

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Komatsu Bulldozers D375A-2 Operation and Maintenance Manual 

Size : 8.46 MB
Format : PDF
Language : English
Brand: Komatsu
Type of machine: Mining Bulldozers
Type of document: Operation and Maintenance Manual
Model: Komatsu Mining Bulldozers D375A-2
Number of Pages: 201 Pages
Serial Numbers: D375A-16305
Form No: SEAM008300

KOMATSU BULLDOZERS D375A-2 OPERATION AND MAINTENANCE MANUAL SN 16305 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Bulldozers D375A-2 Operation and Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Bulldozers D375A-2 Operation and Maintenance Manual 

COVER..........................................................................  1
1. FOREWORD....................................................................  2
2. SAFETY INFORMATION..........................................................  3
3. INTRODUCTION................................................................  4
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5. CONTENTS....................................................................  6
SAFETY.........................................................................  9
	6. GENERAL PRECAUTIONS..................................................... 10
	7. PRECAUTIONS DURING OPERATION............................................ 16
		7.1 BEFORE STARTING ENGINE............................................. 16
		7.2 OPERATING MACHINE.................................................. 18
		7.3 TRANSPORTATION..................................................... 21
		7.4 BATTERY............................................................ 22
		7.5 TOWING............................................................. 23
	8. PRECAUTIONS FOR MAINTENANCE ............................................ 24
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 24
		8.2 DURING MAINTENANCE................................................. 26
	9. POSITION FOR ATTACHING SAFETY LABELS.................................... 31
		9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 31
		9.2 CONTENT AND USE OF WARNING PLATES.................................. 34
OPERATION...................................................................... 35
	10. GENERAL VIEW........................................................... 36
		10.1 GENERAL VIEW OF MACHINE........................................... 36
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 37
	11. EXPLANATION OF COMPONENTS.............................................. 38
		11.1 MONITOR PANEL..................................................... 38
		11.2 LAMPS............................................................. 48
		11.3 SWITCHES.......................................................... 49
		11.4 CONTROL LEVERS AND PEDALS......................................... 51
		11.5 DUST INDICATOR.................................................... 56
		11.6 FUSE BOX.......................................................... 56
		11.7 CONNECTOR FOR ADDITIONAL LAMP..................................... 58
		11.8 DOOR LOCK......................................................... 58
		11.9 CAR STEREO........................................................ 59
		11.10 OPERATING THE AIR CONDITIONER.................................... 65
	12. OPERATION.............................................................. 71
		12.1 CHECK BEFORE STARTING ENGINE...................................... 71
		12.2 STARTING ENGINE................................................... 84
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................... 89
		12.4 MOVING MACHINE.................................................... 90
		12.5 SHIFTING GEAR..................................................... 91
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE.............................. 92
		12.7 STEERING MACHINE.................................................. 93
		12.8 STOPPING MACHINE.................................................. 95
		12.9 PRECAUTIONS FOR OPERATION......................................... 96
		12.10 WORK POSSIBLE USING BULLDOZER.................................... 98
		12.11 RIPPER OPERATION................................................. 99
		12.12 ADJUSTMENT OF WORK EQUIPMENT.....................................102
		12.13 PARKING MACHINE..................................................105
		12.14 CHECK AFTER FINISHING WORK.......................................106
		12.15 STOPPING ENGINE..................................................107
		12.16 CHECK AFTER STOPPING ENGINE......................................108
		12.17 LOCKING..........................................................108
		12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...............................109
	13. TRANSPORTATION.........................................................111
		13.1 LOADING,UNLOADING WORK............................................111
		13.2 PRECAUTIONS FOR LOADING...........................................112
		13.3 LIFTING POSITION..................................................112
		13.4 PRECAUTIONS FOR TRANSPORTATION....................................113
		13.5 REMOVAL AND INSTALLATION OF CAB...................................113
	14. COLD WEATHER OPERATION.................................................116
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................116
		14.2 AFTER COMPLETION OF WORK..........................................118
		14.3 AFTER COLD WEATHER................................................118
	15. LONG-TERM STORAGE......................................................119
		15.1 BEFORE STORAGE....................................................119
		15.2 DURING STORAGE....................................................119
		15.3 AFTER STORAGE.....................................................120
	16. TROUBLESHOOTING........................................................121
		16.1 AFTER RUNNING OUT OF FUEL.........................................121
		16.2 METHOD OF TOWING MACHINE..........................................121
		16.3 IF BATTERY IS DISCHARGED..........................................121
		16.4 OTHER TROUBLE.....................................................124
MAINTENANCE....................................................................128
	17. GUIDES TO MAINTENANCE..................................................129
	18. OUTLINES OF SERVICE....................................................132
		18.1 OUTLINE OF OIL,FUEL,COOLANT.......................................132
		18.2 RELATING TO ELECTRIC SYSTEM.......................................134
	19. WEAR PARTS LIST........................................................135
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....136
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................140
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................140
		21.2 TORQUE LIST.......................................................141
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................142
	23. MAINTENANCE SCHEDULE CHART.............................................145
	24. SERVICE PROCEDURE......................................................148
		24.1 INITIAL 250 HOURS SERVICE.........................................148
		24.2 WHEN REQUIRED.....................................................149
		24.3 CHECK BEFORE STARTING.............................................165
		24.4 EVERY 250 HOURS SERVICE...........................................172
		24.5 EVERY 500 HOURS SERVICE...........................................180
		24.6 EVERY 1000 HOURS SERVICE..........................................183
		24.7 EVERY 2000 HOURS SERVICE..........................................187
		24.8 EVERY 4000 HOURS SERVICE..........................................192
SPECIFICATIONS.................................................................193
	25. SPECIFICATIONS.........................................................194
OPTIONS,ATTACHMENTS............................................................196
	26. GENERAL PRECAUTIONS....................................................197
		26.1 PRECAUTIONS RELATED TO SAFETY.....................................197
	27. USING SEAT BELT .......................................................198
		27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER.............198
	28. SELECTION OF TRACK SHOE................................................199
		28.1 SELECTION OF TRACK SHOES..........................................199
	29. PROCEDURE FOR SELECTING RIPPER POINT...................................200
		29.1 PROCEDURE FOR SELECTING RIPPER POINT..............................200
	30. HANDLING CAP WITH LOCK.................................................201
		30.1 OPENING AND CLOSING LOCKABLE CAP..................................201

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