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Komatsu D155AX-5 BULLDOZER Operation & Maintenance Manual – PDF Download
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Komatsu D155AX-5 BULLDOZER Operation & Maintenance Manual
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Description
Komatsu D155AX-5 BULLDOZER Operation & Maintenance Manual
Description:
Komatsu D155AX-5 BULLDOZER Operation & Maintenance Manual
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
Table of Contents:
Komatsu D155AX-5 BULLDOZER Operation & Maintenance Manual
FOREWORD.............................................................................................. 3 FOREWORD.......................................................................................... 4 SAFETY INFORMATION................................................................................ 6 Noise emission levels......................................................................... 8 Vibration levels.............................................................................. 8 Guide to Reduce Vibration Levels on Machine............................................... 9 INTRODUCTION...................................................................................... 10 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.................................................. 10 BREAKING IN THE MACHINE....................................................................... 11 NECESSARY INFORMATION............................................................................. 12 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE................................. 12 ENGINE SERIAL NO. PLATE AND POSITION (1)...................................................... 12 ENGINE SERIAL NO. PLATE AND POSITION (2)...................................................... 13 BLADE SERIAL NO. PLATE POSITION............................................................... 13 RIPPER SERIAL NO. PLATE POSITION.............................................................. 14 ROPS, FOPS NO. PLATE POSITION................................................................. 14 POSITION OF SERVICE METER..................................................................... 14 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................................................... 15 MACHINE SERIAL NUMBER PLATE................................................................... 15 FOREWORD...................................................................................... 18 SAFETY........................................................................................ 18 OPERATION..................................................................................... 19 MAINTENANCE................................................................................... 22 SPECIFICATIONS................................................................................ 23 ATTACHMENTS, OPTIONS.......................................................................... 23 INDEX......................................................................................... 23 COLOPHON...................................................................................... 23 SAFETY................................................................................................ 25 SAFETY............................................................................................ 26 SAFETY LABELS..................................................................................... 28 POSITIONS OF SAFETY PICTOGRAMS................................................................ 28 SAFETY LABELS................................................................................. 29 GENERAL PRECAUTIONS............................................................................... 35 PRECAUTIONS FOR OPERATION......................................................................... 44 BEFORE STARTING ENGINE........................................................................ 44 OPERATION..................................................................................... 46 TRANSPORTATION................................................................................ 50 BATTERY....................................................................................... 51 TOWING........................................................................................ 53 PRECAUTIONS FOR MAINTENANCE....................................................................... 54 OPERATION............................................................................................. 61 GENERAL VIEW...................................................................................... 62 GENERAL VIEW OF MACHINE....................................................................... 62 GENERAL VIEW OF CONTROLS AND GAUGES........................................................... 63 EXPLANATION OF COMPONENTS......................................................................... 65 FRONT PANEL................................................................................... 65 CHECK MONITOR GROUP....................................................................... 67 CAUTION MONITOR GROUP..................................................................... 69 EMERGENCY CAUTION ITEMS................................................................... 71 METER GROUP............................................................................... 74 SWITCHES.................................................................................. 78 LAMPS..................................................................................... 81 METHOD OF USING DISPLAY PANEL B (Multi-information)....................................... 83 SWITCHES...................................................................................... 92 CONTROL LEVERS, PEDALS........................................................................ 97 DUST INDICATOR................................................................................104 POWER SOURCE..................................................................................104 FUSE BOX......................................................................................105 CIRCUIT BREAKER...........................................................................107 CIRCUIT BREAKER FOR MAIN POWER SUPPLY.....................................................107 FUSE CAPACITY AND NAME OF CIRCUIT.........................................................108 DOOR POCKET...................................................................................109 ASHTRAY.......................................................................................109 CAR RADIO, HANDLING...........................................................................110 EXPLANATION OF COMPONENTS.................................................................110 METHOD OF USE.............................................................................112 PRECAUTIONS WHEN USING....................................................................114 CAR STEREO, HANDLING..........................................................................115 EXPLANATION OF COMPONENTS.................................................................115 METHOD OF OPERATION.......................................................................118 PRECAUTION WHEN USING.....................................................................120 AIR CONDITIONER...............................................................................121 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL...........................................121 METHOD OF OPERATION.......................................................................123 PRECAUTIONS WHEN USING....................................................................124 SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE........................124 CHECKS DURING OFF-SEASON..................................................................124 PROCEDURE FOR REPLACING RECEIVER..........................................................125 CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL.................................125 CLEANING AIR FILTER.......................................................................125 SKILLFUL USE OF AIR-CONDITIONER...........................................................126 HEATER, HANDLING..............................................................................127 METHOD OF OPERATION.......................................................................127 CLEANING AIR FILTER.......................................................................127 ACCUMULATOR, HANDLING.........................................................................128 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....128 OPERATION.........................................................................................129 CHECK BEFORE STARTING ENGINE, ADJUST..........................................................129 WALK-AROUND CHECK.........................................................................129 CHECK BEFORE STARTING.....................................................................131 ADJUSTMENT................................................................................142 OPERATIONS AND CHECKS BEFORE STARTING ENGINE..............................................146 STARTING ENGINE...............................................................................148 NORMAL STARTING...........................................................................148 STARTING IN COLD WEATHER..................................................................150 OPERATIONS AND CHECKS AFTER STARTING ENGINE...................................................153 WARMING UP OPERATIONS.....................................................................153 IN COLD AREAS.............................................................................154 STOPPING ENGINE...............................................................................155 MOVING MACHINE................................................................................156 STOPPING MACHINE..............................................................................158 SHIFTING GEAR.................................................................................159 SHIFTING BETWEEN FORWARD AND REVERSE..........................................................162 STEERING MACHINE..............................................................................164 NORMAL TURNING............................................................................164 TURNING WHILE DESCENDING A SLOPE..........................................................165 PRECAUTIONS FOR OPERATION.....................................................................166 PAY ATTENTION TO GAUGES...................................................................166 PERMISSIBLE WATER DEPTH...................................................................166 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...............................................166 PRECAUTIONS ON SLOPE......................................................................167 METHOD OF USING BRAKES....................................................................167 PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS........................................167 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW...........167 PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY..............................168 PARKING MACHINE...............................................................................168 CHECK AFTER STOPPING ENGINE...................................................................169 CHECK AFTER FINISHING WORK....................................................................170 LOCKING.......................................................................................170 RIPPER OPERATION..............................................................................171 EFFECTIVE METHOD OF USE...................................................................171 DIGGING UP BOULDERS OR ROCKBED............................................................171 OPERATING ON SLOPES.......................................................................172 METHOD OF OPERATING PIN PULLER............................................................172 OPERATING METHOD FOR RIPPING OPERATIONS.......................................................173 BASIC OPERATING METHOD....................................................................173 RIPPING BY CLIFFS.........................................................................174 RIPPING BY SLOPE FACES....................................................................174 DIGGING UP BOULDERS.......................................................................175 PRECAUTIONS WHEN RIPPING..................................................................176 WORK POSSIBLE USING BULLDOZER.................................................................178 DOZING....................................................................................178 SMOOTHING.................................................................................178 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING............................................179 FELLING TREES, REMOVING STUMPS............................................................179 PUSHER OPERATIONS.........................................................................179 ADJUSTING POSTURE OF WORK EQUIPMENT...........................................................180 METHOD OF ANGLING BLADE...................................................................180 ADJUSTING TILT AMOUNT.....................................................................182 ADJUSTING RIPPER..........................................................................184 ADJUST ANGLE OF BLADE EDGE................................................................185 TIPS FOR LONGER UNDERCARRIAGE LIFE............................................................186 OPERATION METHOD..........................................................................186 INSPECTION AND ADJUSTING..................................................................187 INSPECTION AND REPAIR.....................................................................188 TRANSPORTATION....................................................................................190 LOADING, UNLOADING WORK.......................................................................190 PRECAUTIONS FOR LOADING.......................................................................190 METHOD OF LIFTING MACHINE.....................................................................191 PRECAUTIONS FOR TRANSPORTATION................................................................192 TRAVELING ON ROADS............................................................................192 REMOVAL OF CAB................................................................................193 COLD WEATHER OPERATION............................................................................195 PRECAUTIONS FOR LOW TEMPERATURE...............................................................195 FUEL AND LUBRICANTS.......................................................................195 COOLANT...................................................................................195 BATTERY...................................................................................196 AFTER COMPLETION OF WORK......................................................................196 AFTER COLD WEATHER............................................................................197 LONG-TERM STORAGE.................................................................................198 BEFORE STORAGE................................................................................198 DURING STORAGE................................................................................198 AFTER STORAGE.................................................................................198 TROUBLESHOOTING...................................................................................199 AFTER RUNNING OUT OF FUEL.....................................................................199 PROCEDURE FOR BLEEDING AIR................................................................199 METHOD OF TOWING MACHINE......................................................................201 IF BATTERY IS DISCHARGED......................................................................202 REMOVAL AND INSTALLATION OF BATTERY.......................................................202 PRECAUTIONS WHEN CHARGING BATTERY.........................................................203 STARTING ENGINE WITH BOOSTER CABLE........................................................203 OTHER TROUBLE.................................................................................206 ELECTRICAL SYSTEM.........................................................................206 MONITOR PANEL.............................................................................207 CHASSIS...................................................................................208 ENGINE....................................................................................209 MAINTENANCE...........................................................................................211 GUIDES TO MAINTENANCE.............................................................................212 OUTLINES OF SERVICE...............................................................................215 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC........................................215 OIL.......................................................................................215 FUEL......................................................................................216 COOLANT AND WATER FOR DILUTION............................................................216 GREASE....................................................................................216 CARRYING OUT KOWA (Komatsu Oil Wear Analysis).............................................217 STORING OIL AND FUEL......................................................................218 FILTERS...................................................................................218 OUTLINE OF ELECTRIC SYSTEM....................................................................218 HANDLING HYDRAULIC RELATED EQUIPMENT..........................................................219 WEAR PARTS LIST...................................................................................220 WEAR PARTS LIST...............................................................................221 RECOMMENDED FUEL, COOLANT, AND LUBRICANT..........................................................222 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..........................223 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...........224 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....................................................225 TORQUE LIST...................................................................................225 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....................................................226 SAFETY CRITICAL PARTS.........................................................................226 MAINTENANCE SCHEDULE CHART........................................................................228 MAINTENANCE SCHEDULE CHART....................................................................228 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)................................228 WHEN REQUIRED.............................................................................228 CHECK BEFORE STARTING.....................................................................228 EVERY 250 HOURS SERVICE...................................................................228 EVERY 500 HOURS SERVICE...................................................................229 EVERY 1000 HOURS SERVICE..................................................................229 EVERY 2000 HOURS SERVICE..................................................................229 EVERY 4000 HOURS SERVICE..................................................................229 EVERY 8000 HOURS SERVICE..................................................................229 SERVICE PROCEDURE.................................................................................230 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)....................................230 WHEN REQUIRED.................................................................................231 CHECK BEFORE STARTING.........................................................................255 EVERY 250 HOURS SERVICE.......................................................................256 EVERY 500 HOURS SERVICE.......................................................................265 EVERY 1000 HOURS SERVICE......................................................................273 EVERY 2000 HOURS SERVICE......................................................................281 EVERY 4000 HOURS SERVICE......................................................................285 EVERY 8000 HOURS SERVICE......................................................................288 SPECIFICATIONS........................................................................................289 SPECIFICATIONS....................................................................................290 ATTACHMENTS, OPTIONS..................................................................................291 GENERAL PRECAUTIONS...............................................................................292 PRECAUTIONS RELATED TO SAFETY.................................................................292 INTRODUCTION OF ATTACHMENTS AND OPTIONS...........................................................293 INTRODUCTION OF ATTACHMENTS AND OPTIONS.......................................................293 HEADREST, HANDLING................................................................................294 CAP WITH LOCK, HANDLING...........................................................................295 METHOD OF OPENING AND CLOSING CAP WITH LOCK...................................................295 PROCEDURE FOR SELECTING RIPPER POINT..............................................................296 PROCEDURE FOR SELECTING RIPPER POINT..........................................................296 INDEX.................................................................................................297 <A>...............................................................................................299 <B>...............................................................................................299 <C>...............................................................................................299 <D>...............................................................................................299 <E>...............................................................................................299 <F>...............................................................................................299 <G>...............................................................................................299 <H>...............................................................................................299 <I>...............................................................................................299 <L>...............................................................................................299 <M>...............................................................................................299 <N>...............................................................................................299 <O>...............................................................................................299 <P>...............................................................................................300 <R>...............................................................................................300 <S>...............................................................................................300 <T>...............................................................................................300 <V>...............................................................................................300 <W>...............................................................................................300 COLOPHON..............................................................................................301
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KOMATSU D155AX-5 BULLDOZER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
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⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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