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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6 – PDF DOWNLOAD
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- KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:81017 & UP
- PUBLICATION NUMBER:TEN00342-01
Category: komatsu
Tags: Komatsu D155AX-6, KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6
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Description
KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6
KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Location to Keep Operation & Maintenance Manual In door pocket inside of cab door If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-8)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ).
- The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 8 BLADE SERIAL NO. PLATE POSITION........................................................ 9 RIPPER SERIAL NO. PLATE POSITION....................................................... 9 ROPS, FOPS NO. PLATE POSITION.......................................................... 9 POSITION OF SERVICE METER.............................................................. 9 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 POSITIONS OF SAFETY PICTOGRAMS......................................................... 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24 PREPARATIONS FOR SAFE OPERATION........................................................ 24 FIRE PREVENTION........................................................................ 26 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 29 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 29 UNAUTHORIZED MODIFICATION.............................................................. 29 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 29 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 30 PRECAUTIONS FOR OPERATION.................................................................. 31 PRECAUTIONS FOR JOBSITE................................................................ 31 STARTING ENGINE........................................................................ 33 OPERATION.............................................................................. 36 TRANSPORTATION......................................................................... 40 TOWING................................................................................. 41 PRECAUTIONS FOR MAINTENANCE................................................................ 42 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 42 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 46 OPERATION...................................................................................... 52 GENERAL VIEW............................................................................... 53 GENERAL VIEW OF MACHINE................................................................ 53 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54 EXPLANATION OF COMPONENTS.................................................................. 56 MACHINE MONITOR........................................................................ 56 SWITCHES...............................................................................104 CONTROL LEVERS, PEDALS.................................................................109 DUST INDICATOR.........................................................................116 FUSE BOX...............................................................................117 CAP WITH LOCK..........................................................................121 DOOR POCKET............................................................................123 ASHTRAY................................................................................123 CAR RADIO, HANDLING....................................................................124 CAR STEREO, HANDLING...................................................................129 HANDLING AIR CONDITIONER...............................................................136 OPERATION..................................................................................150 CHECK BEFORE STARTING ENGINE, ADJUST...................................................150 STARTING ENGINE........................................................................175 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................179 STOPPING ENGINE........................................................................183 MOVING MACHINE.........................................................................184 STOPPING MACHINE.......................................................................186 SHIFTING GEAR..........................................................................187 SHIFTING BETWEEN FORWARD AND REVERSE...................................................193 STEERING MACHINE.......................................................................195 PRECAUTIONS FOR OPERATION..............................................................197 PARKING MACHINE........................................................................199 CHECK AFTER STOPPING ENGINE............................................................200 CHECK AFTER FINISHING WORK.............................................................201 LOCKING................................................................................201 RIPPER OPERATION.......................................................................202 OPERATING METHOD FOR RIPPING OPERATIONS................................................205 WORK POSSIBLE USING BULLDOZER..........................................................211 ADJUSTING POSTURE OF WORK EQUIPMENT....................................................213 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................222 TRANSPORTATION.............................................................................226 LOADING, UNLOADING WORK................................................................226 METHOD OF LIFTING MACHINE..............................................................229 PRECAUTIONS FOR TRANSPORTATION.........................................................231 TRAVELING ON ROADS.....................................................................231 REMOVAL OF CAB.........................................................................232 COLD WEATHER OPERATION.....................................................................234 PRECAUTIONS FOR LOW TEMPERATURE........................................................234 AFTER COMPLETION OF WORK...............................................................236 AFTER COLD WEATHER.....................................................................236 LONG-TERM STORAGE..........................................................................237 BEFORE STORAGE.........................................................................237 DURING STORAGE.........................................................................237 AFTER STORAGE..........................................................................237 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................237 TROUBLESHOOTING............................................................................238 AFTER RUNNING OUT OF FUEL..............................................................238 METHOD OF TOWING MACHINE...............................................................240 IF BATTERY IS DISCHARGED...............................................................241 OTHER TROUBLE..........................................................................244 MAINTENANCE....................................................................................250 GUIDES TO MAINTENANCE......................................................................251 OUTLINES OF SERVICE........................................................................254 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................254 OUTLINE OF ELECTRIC SYSTEM.............................................................257 WEAR PARTS.................................................................................258 WEAR PARTS LIST........................................................................258 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................260 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....262 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................263 TORQUE LIST............................................................................263 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................264 SAFETY CRITICAL PARTS..................................................................264 MAINTENANCE SCHEDULE CHART.................................................................266 MAINTENANCE SCHEDULE CHART.............................................................266 SERVICE PROCEDURE..........................................................................268 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................268 WHEN REQUIRED..........................................................................269 CHECK BEFORE STARTING..................................................................299 EVERY 250 HOURS SERVICE................................................................300 EVERY 500 HOURS SERVICE................................................................309 EVERY 1000 HOURS SERVICE...............................................................316 EVERY 2000 HOURS SERVICE...............................................................327 EVERY 4000 HOURS SERVICE...............................................................336 EVERY 8000 HOURS SERVICE...............................................................340 SPECIFICATIONS.................................................................................342 SPECIFICATIONS.............................................................................343 ATTACHMENTS, OPTIONS...........................................................................344 GENERAL PRECAUTIONS........................................................................345 PRECAUTIONS RELATED TO SAFETY..........................................................345 INTRODUCTION OF ATTACHMENTS AND OPTIONS....................................................346 INTRODUCTION OF ATTACHMENTS AND OPTIONS................................................346 HEADREST, HANDLING.........................................................................347 PROCEDURE FOR SELECTING RIPPER POINT.......................................................348 PROCEDURE FOR SELECTING RIPPER POINT...................................................348 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................349 BASIC PRECAUTIONS......................................................................349 INDEX..........................................................................................350
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