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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6 – PDF DOWNLOAD

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  • KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL
  • SERIAL NUMBER:81017 & UP
  • PUBLICATION NUMBER:TEN00342-01
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Description

KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6

KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6 – PDF DOWNLOAD:

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KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6

  • This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
  • Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
  • In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
  • Location to Keep Operation & Maintenance Manual In door pocket inside of cab door If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-8)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ).
  • The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
  • The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  8
		BLADE SERIAL NO. PLATE POSITION........................................................  9
		RIPPER SERIAL NO. PLATE POSITION.......................................................  9
		ROPS, FOPS NO. PLATE POSITION..........................................................  9
		POSITION OF SERVICE METER..............................................................  9
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 19
		SAFETY LABELS.......................................................................... 20
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24
		PREPARATIONS FOR SAFE OPERATION........................................................ 24
		FIRE PREVENTION........................................................................ 26
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 29
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 29
		UNAUTHORIZED MODIFICATION.............................................................. 29
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 29
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 30
	PRECAUTIONS FOR OPERATION.................................................................. 31
		PRECAUTIONS FOR JOBSITE................................................................ 31
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 36
		TRANSPORTATION......................................................................... 40
		TOWING................................................................................. 41
	PRECAUTIONS FOR MAINTENANCE................................................................ 42
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 42
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 46
OPERATION...................................................................................... 52
	GENERAL VIEW............................................................................... 53
		GENERAL VIEW OF MACHINE................................................................ 53
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54
	EXPLANATION OF COMPONENTS.................................................................. 56
		MACHINE MONITOR........................................................................ 56
		SWITCHES...............................................................................104
		CONTROL LEVERS, PEDALS.................................................................109
		DUST INDICATOR.........................................................................116
		FUSE BOX...............................................................................117
		CAP WITH LOCK..........................................................................121
		DOOR POCKET............................................................................123
		ASHTRAY................................................................................123
		CAR RADIO, HANDLING....................................................................124
		CAR STEREO, HANDLING...................................................................129
		HANDLING AIR CONDITIONER...............................................................136
	OPERATION..................................................................................150
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................150
		STARTING ENGINE........................................................................175
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................179
		STOPPING ENGINE........................................................................183
		MOVING MACHINE.........................................................................184
		STOPPING MACHINE.......................................................................186
		SHIFTING GEAR..........................................................................187
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................193
		STEERING MACHINE.......................................................................195
		PRECAUTIONS FOR OPERATION..............................................................197
		PARKING MACHINE........................................................................199
		CHECK AFTER STOPPING ENGINE............................................................200
		CHECK AFTER FINISHING WORK.............................................................201
		LOCKING................................................................................201
		RIPPER OPERATION.......................................................................202
		OPERATING METHOD FOR RIPPING OPERATIONS................................................205
		WORK POSSIBLE USING BULLDOZER..........................................................211
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................213
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................222
	TRANSPORTATION.............................................................................226
		LOADING, UNLOADING WORK................................................................226
		METHOD OF LIFTING MACHINE..............................................................229
		PRECAUTIONS FOR TRANSPORTATION.........................................................231
		TRAVELING ON ROADS.....................................................................231
		REMOVAL OF CAB.........................................................................232
	COLD WEATHER OPERATION.....................................................................234
		PRECAUTIONS FOR LOW TEMPERATURE........................................................234
		AFTER COMPLETION OF WORK...............................................................236
		AFTER COLD WEATHER.....................................................................236
	LONG-TERM STORAGE..........................................................................237
		BEFORE STORAGE.........................................................................237
		DURING STORAGE.........................................................................237
		AFTER STORAGE..........................................................................237
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................237
	TROUBLESHOOTING............................................................................238
		AFTER RUNNING OUT OF FUEL..............................................................238
		METHOD OF TOWING MACHINE...............................................................240
		IF BATTERY IS DISCHARGED...............................................................241
		OTHER TROUBLE..........................................................................244
MAINTENANCE....................................................................................250
	GUIDES TO MAINTENANCE......................................................................251
	OUTLINES OF SERVICE........................................................................254
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................254
		OUTLINE OF ELECTRIC SYSTEM.............................................................257
	WEAR PARTS.................................................................................258
		WEAR PARTS LIST........................................................................258
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................260
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....262
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................263
		TORQUE LIST............................................................................263
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................264
		SAFETY CRITICAL PARTS..................................................................264
	MAINTENANCE SCHEDULE CHART.................................................................266
		MAINTENANCE SCHEDULE CHART.............................................................266
	SERVICE PROCEDURE..........................................................................268
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................268
		WHEN REQUIRED..........................................................................269
		CHECK BEFORE STARTING..................................................................299
		EVERY 250 HOURS SERVICE................................................................300
		EVERY 500 HOURS SERVICE................................................................309
		EVERY 1000 HOURS SERVICE...............................................................316
		EVERY 2000 HOURS SERVICE...............................................................327
		EVERY 4000 HOURS SERVICE...............................................................336
		EVERY 8000 HOURS SERVICE...............................................................340
SPECIFICATIONS.................................................................................342
	SPECIFICATIONS.............................................................................343
ATTACHMENTS, OPTIONS...........................................................................344
	GENERAL PRECAUTIONS........................................................................345
		PRECAUTIONS RELATED TO SAFETY..........................................................345
	INTRODUCTION OF ATTACHMENTS AND OPTIONS....................................................346
		INTRODUCTION OF ATTACHMENTS AND OPTIONS................................................346
	HEADREST, HANDLING.........................................................................347
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................348
		PROCEDURE FOR SELECTING RIPPER POINT...................................................348
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................349
		BASIC PRECAUTIONS......................................................................349
INDEX..........................................................................................350

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1 review for KOMATSU D155AX-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:81017 & UP) KOMATSU D155AX 6 – PDF DOWNLOAD

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