KOMATSU D32E,P-1 D38E,P-1 D39E,P-1 BULLDOZER Operation & Maintenance Manual (CEAM000700) – PDF DOWNLOAD

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KOMATSU D32E,P-1 D38E,P-1 D39E,P-1 BULLDOZER Operation & Maintenance Manual (CEAM000700)

KOMATSU D32E,P-1 D38E,P-1 D39E,P-1 BULLDOZER OPERATION & MAINTENANCE MANUAL (CEAM000700) – PDF DOWNLOAD:

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DESCRIPTION:

KOMATSU D32E,P-1 D38E,P-1 D39E,P-1 BULLDOZER Operation & Maintenance Manual (CEAM000700)

• This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
• Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owner.
• Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information on your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

KOMATSU D32E,P-1 D38E,P-1 D39E,P-1 BULLDOZER Operation & Maintenance Manual (CEAM000700)

MAIN MENU.........................................................................  0
1. FOREWORD ......................................................................  4
2. SAFETY INFORMATION ............................................................  5
3. INTRODUCTION ..................................................................  6
	3.1 INTENDED USE .............................................................  6
	3.2 FEATURES .................................................................  6
	3.3 BREAKING IN THE MACHINE ..................................................  6
4. LOCATION OF PLATES. TABLE TO ENTER P.I.N. AND DISTRIBUTOR .....................  7
	4.1 P.I.N. PLATE LOCATION ....................................................  7
	4.2 ENGINE SERIAL NO. PLATE LOCATION .........................................  7
	4.3 TABLE TO ENTER NUMBERS AND DISTRIBUTOR ...................................  7
5. CONTENTS ......................................................................  8
SAFETY ........................................................................... 12
	6. GENERAL PRECAUTIONS ....................................................... 13
	7. PRECAUTIONS DURING OPERATION .............................................. 17
		7.1 BEFORE STARTING ENGINE ............................................... 17
		7.2 OPERATING MACHINE .................................................... 19
		7.3 TRANSPORTATION ....................................................... 22
		7.4 BATTERY .............................................................. 24
		7.5 TOWING ............................................................... 25
	8. PRECAUTIONS FOR MAINTENANCE ............................................... 26
		8.1 BEFORE CARRYING OUT MAINTENANCE ...................................... 26
		8.2 DURING MAINTENANCE ................................................... 28
	9. POSITIONS FOR ATTACHING SAFETY LABELS ..................................... 31
OPERATION ........................................................................ 34
	10. GENERAL VIEW ............................................................. 35
		10.1 GENERAL VIEW OF MACHINE ............................................. 35
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ................................. 36
		10.3 UNIVERSAL SYMBOLS ................................................... 37
	11. EXPLANATION OF COMPONENTS ................................................ 38
		11.1 GENERAL ............................................................. 38
		11.2 GAUGES AND WARNING LIGHTS ........................................... 38
		11.3 SWITCHES ............................................................ 42
		11.4 SUSPENSION SEAT, SEAT BELT .......................................... 45
		11.5 CONTROL LEVERS AND PEDALS ........................................... 46
	12. OPERATION ................................................................ 52
		12.1 CHECKS BEFORE STARTING ENGINES ...................................... 52
		12.2 STARTING ENGINE ..................................................... 64
		12.3 OPERATIONS AND CHECKS AFTER ENGINE STARTS ........................... 68
		12.4 MOVING MACHINE ...................................................... 70
		12.5 SHIFTING GEAR ....................................................... 73
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE ................................ 74
		12.7 STEERING MACHINE .................................................... 76
		12.8 STOPPING MACHINE .................................................... 78
		12.9 PRECAUTIONS FOR OPERATION ........................................... 80
		12.10 WORK POSSIBLE USING BULLDOZER ...................................... 81
		12.11 PARKING MACHINE .................................................... 82
		12.12 CHECK AFTER FINISHING WORK ......................................... 84
		12.13 STOPPING ENGINE .................................................... 85
		12.14 CHECK AFTER STOPPING ENGINE ........................................ 88
		12.15 LOCKING ............................................................ 88
		12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE ................................. 89
	13. TRANSPORTATION............................................................ 92
		13.1 LOADING, UNLOADING WORK ............................................. 92
		13.2 PRECAUTIONS FOR LOADING ............................................. 92
		13.3 PRECAUTIONS FOR TRANSPORTATION ...................................... 92
	14. COLD WEATHER OPERATION ................................................... 93
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ..................................... 93
		14.2 AFTER COMPLETION OF WORK ............................................ 94
		14.3 AFTER COLD WEATHER .................................................. 95
	15. LONG TERM STORAGE (MORE THAN ONE MONTH) .................................. 96
		15.1 BEFORE STORAGE ...................................................... 96
		15.2 DURING STORAGE ...................................................... 96
		15.3 AFTER STORAGE ....................................................... 96
	16. TROUBLESHOOTING .......................................................... 97
		16.1 AFTER RUNNING OUT OF FUEL ........................................... 97
		16.2 IF BATTERY IS DISCHARGED ............................................ 97
		16.3 OTHER TROUBLE ....................................................... 99
		16.4 METHODS OF TOWING MACHINE ...........................................101
MAINTENANCE.......................................................................102
	17. GUIDES TO MAINTENANCE ....................................................103
	18. OUTLINES OF SERVICE ......................................................105
		18.1 OUTLINE OF OIL, FUEL, COOLANT .......................................105
		18.2 RELATING TO ELECTRICAL SYSTEM .......................................107
	19. WEAR PARTS LIST ..........................................................108
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO  AMBIENT TEMPERATURE ....109
		20.1 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANT .....................109
		20.2 COOLING SYSTEM ......................................................111
		20.3 FUEL SYSTEM .........................................................114
	21. STANDARD TIGHTENING TORQUES ..............................................115
		21.1 INTRODUCTION OF NECESSARY TOOLS .....................................115
		21.2 BOLT IDENTIFICATION CHART ...........................................116
		21.3 HYDRAULIC TUBES AND FITTINGS ........................................119
		21.4 HOSE CLAMPS .........................................................119
		21.5 SPLIT FLANGE CONNECTIONS ............................................119
	22. PERIODIC REPLACEMENT OF CRITICAL PARTS ...................................120
	23. MAINTENANCE SCHEDULE CHART ...............................................123
		23.1 MAINTENANCE SCHEDULE CHART ..........................................123
	24. SERVICE PROCEDURE ........................................................126
		24.1 INITIAL 10 HOURS SERVICE ............................................126
		24.2 INITIAL 50 HOURS SERVICE ............................................127
		24.3 EVERY 10 HOURS SERVICE (CHECK BEFORE STARTING) ......................131
		24.4 EVERY 50 HOURS SERVICE ..............................................136
		24.5 EVERY 100 HOURS SERVICE .............................................137
		24.6 EVERY 250 HOURS SERVICE .............................................138
		24.7 EVERY 500 HOURS SERVICE .............................................142
		24.8 EVERY 1000 HOURS SERVICE ............................................143
		24.9 EVERY 2000 HOURS SERVICE ............................................148
		24.10 PERIODIC ...........................................................151
		24.11 WHEN REQUIRED.......................................................157
		24.12 SEASONAL PREPARATION................................................167
		24.13 TURBOCHARGER: D38E-1, D38P-1, D39E-1 AND D39P-1 ....................169
SPECIFICATIONS....................................................................172
	25. SPECIFICATIONS ...........................................................173
		25.1 D32E-1, D32P-1 SPECIFICATIONS .......................................173
		25.2 D38E-1, D38P-1 SPECIFICATIONS .......................................174
		25.3 D39E-1, D39P-1 SPECIFICATIONS .......................................175
		25.4 D32E-1 DIMENSIONS ...................................................176
		25.5 D32P-1 DIMENSIONS ...................................................177
		25.6 D38E-1 DIMENSIONS ...................................................178
		25.7 D38P-1 DIMENSIONS ...................................................179
		25.8 D39E-1 DIMENSIONS ...................................................180
		25.9 D39P-1 DIMENSIONS ...................................................181
OPTIONS,  ATTACHMENTS ............................................................182
	26. GENERAL PRECAUTIONS ......................................................183
		26.1 PRECAUTIONS RELATED TO SAFETY .......................................183

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