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KOMATSU D41E-6 D41P-6 BULLDOZER Operation & Maintenance Manual (SN:B40001 & UP) – PDF DOWNLOAD
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- KOMATSU D41E-6 D41P-6 BULLDOZER Operation & Maintenance Manual
- SERIAL NUMBER:B40001 & UP
- PUBLICATION NUMBER:KEAM048600T
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Description
KOMATSU D41E-6 D41P-6 BULLDOZER Operation & Maintenance Manual (SN:B40001 & UP)
KOMATSU D41E-6 D41P-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:B40001 & UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D41E-6 D41P-6 BULLDOZER Operation & Maintenance Manual (SN:B40001 & UP)
- Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, itis your responsibility to take the necessary steps to ensure safety.
- In no event should you engage in prohibited uses or actions described in this manual.
- The explanations, values, and illustrations in this manual were prepared based on the latest information available at that time. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine orfor questions regarding information in this manual.
TABLE OF CONTENTS:
KOMATSU D41E-6 D41P-6 BULLDOZER Operation & Maintenance Manual (SN:B40001 & UP)
MAIN MENU............................................................................. 0 COVER................................................................................. 1 FOREWARD.............................................................................. 2 FOREWARD.......................................................................... 3 SAFETY INFORMATION................................................................ 6 INTRODUCTION...................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.................................. 8 NECESSARY INFORMATION............................................................. 9 MACHINE SERIAL NO. PLATE AND POSITION......................................... 9 ENGINE SERIAL NO. PLATE AND POSITION.......................................... 9 POSITION OF SERVICE METER..................................................... 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................................... 10 CONTENTS.............................................................................. 11 SAFETY................................................................................ 14 SAFETY............................................................................ 15 SAFETY LABELS..................................................................... 17 POSITIONS OF SAFETY PICTOGRAMS................................................ 17 SAFETY LABELS................................................................. 18 GENERAL PRECAUTIONS............................................................... 22 SAFETY RULES.................................................................. 22 IF ABNORMALITIES ARE FOUND.................................................... 22 CLOTHING AND PERSONAL PROTECTIVE ITEMS........................................ 22 FIRE EXTINGUISHER AND FIRST AID KIT........................................... 22 SAFETY FEATURES............................................................... 22 KEEP MACHINE CLEAN............................................................ 23 INSIDE OPERATOR'S COMPARTMENT................................................. 23 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT................................ 23 HANDRAILS AND STEPS........................................................... 24 MOUNTING AND DISMOUNTING...................................................... 24 NO PEOPLE ON ATTACHMENTS...................................................... 24 CRUSHING OR CUTTING PREVENTION................................................ 24 PREVENTION OF BURNS........................................................... 25 FIRE PREVENTION............................................................... 25 ACTION IF FIRE OCCURS......................................................... 26 WINDOW WASHER LIQUID.......................................................... 26 PRECAUTIONS WHEN USING ROPS................................................... 26 PRECAUTIONS FOR ATTACHMENTS................................................... 26 UNAUTHORIZED MODIFICATION..................................................... 27 SAFETY AT WORKSITE............................................................ 27 WORKING ON LOOSE GROUND....................................................... 27 DO NOT GO CLOSE TO HIGH VOLTAGE CABLES........................................ 28 ENSURE GOOD VISIBILITY........................................................ 28 VENTILATION FOR ENCLOSED AREAS................................................ 28 CHECKING SIGNALMAN'S SIGNALS AND SIGNS........................................ 29 EMERGENCY EXIT FROM OPERATOR'S CAB............................................ 29 BE CAREFUL ABOUT ASBESTOS DUST................................................ 29 PRECAUTIONS FOR OPERATION......................................................... 30 STARTING ENGINE............................................................... 30 CHECKS BEFORE STARTING ENGINE............................................. 30 PRECAUTIONS WHEN STARTING................................................. 30 PRECAUTIONS IN COLD AREAS................................................. 31 OPERATION..................................................................... 32 CHECKS BEFORE OPERATION................................................... 32 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...................... 32 PRECAUTIONS WHEN TRAVELING................................................ 32 TRAVELING ON SLOPES....................................................... 33 USING BRAKES.............................................................. 33 OPERATE CAREFULLY ON SNOW................................................. 33 PARKING MACHINE........................................................... 34 TRANSPORTATION................................................................ 35 LOADING AND UNLOADING..................................................... 35 SHIPPING.................................................................. 35 BATTERY....................................................................... 36 BATTERY HAZARD PREVENTION................................................. 36 STARTING WITH BOOSTER CABLE............................................... 37 TOWING........................................................................ 38 WHEN TOWING............................................................... 38 PRECAUTIONS FOR MAINTENANCE....................................................... 39 WARNING TAG................................................................... 39 KEEP WORK PLACE CLEAN AND TIDY................................................ 39 APPOINT LEADER WHEN WORKING WITH OTHERS....................................... 39 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.................... 39 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING............................ 40 PROPER TOOLS.................................................................. 41 NO UNAUTHORIZED PERSONNEL INTO AREA........................................... 41 ATTACHMENTS................................................................... 41 WORK UNDER THE MACHINE........................................................ 41 NOISE......................................................................... 41 PRECAUTIONS WHEN USING HAMMER................................................. 42 REPAIR WELDING................................................................ 42 REMOVING BATTERY TERMINAL..................................................... 42 PRECAUTIONS WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION........... 42 DO NOT DISASSEMBLE RECOIL SPRING.............................................. 42 PRECAUTION WITH HIGH PRESSURE OIL............................................. 43 HANDLING HIGH PRESSURE HOSES.................................................. 43 WASTE MATERIAL................................................................ 43 MAINTENANCE FOR AIR CONDITIONER............................................... 43 COMPRESSED AIR................................................................ 44 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS................................. 44 OPERATION............................................................................. 46 GENERAL VIEW...................................................................... 47 GENERAL VIEW OF MACHINE....................................................... 47 GENERAL VIEW OF CONTROLS AND GAUGES........................................... 48 EXPLANATION OF COMPONENTS......................................................... 50 MONITOR PANEL................................................................. 50 SWITCHES...................................................................... 54 LAMP.......................................................................... 61 CONTROL LEVERS AND PEDALS..................................................... 63 FUSE.......................................................................... 69 ELECTRIC POWER TAKE OUT ADAPTER............................................... 71 DOOR OPEN LOCK................................................................ 73 SASH GLASS LOCK LEVER......................................................... 73 DOOR RELEASE LEVER............................................................ 73 CAP, COVER WITH LOCK.......................................................... 74 HOT AND COOL BOX.............................................................. 75 DOOR POCKET................................................................... 76 ASHTRAY....................................................................... 76 TOOL BOX...................................................................... 76 CAR STEREO, HANDLING.......................................................... 77 AIR CONDITIONER, HANDLING..................................................... 86 OPERATION......................................................................... 92 CHECK BEFORE STARTING ENGINE, ADJUST.......................................... 92 STARTING ENGINE...............................................................111 OPERATIONS AND CHECKS AFTER STARTING ENGINE...................................116 STOPPING ENGINE...............................................................119 CHECK AFTER STOPPING ENGINE...................................................119 MACHINE OPERATION.............................................................120 SHIFTING GEAR.................................................................124 SHIFTING BETWEEN FORWARD AND REVERSE..........................................125 STEERING MACHINE..............................................................127 PRECAUTIONS FOR OPERATION.....................................................131 WORK POSSIBLE USING BULLDOZER.................................................133 PARKING MACHINE...............................................................135 CHECK AFTER FINISHING WORK....................................................136 LOCKING.......................................................................137 TIPS FOR LONGER UNDERCARRIAGE LIFE............................................138 TRANSPORTATION....................................................................141 TRANSPORTATION MEANS..........................................................141 REMOVING CAB..................................................................141 LOADING, UNLOADING WORK.......................................................142 LIFTING MACHINE...............................................................147 COLD WEATHER OPERATION............................................................148 PRECAUTIONS FOR LOW TEMPERATURE...............................................148 AFTER COMPLETION OF WORK......................................................150 AFTER COLD WEATHER............................................................150 LONG TERM STORAGE.................................................................151 BEFORE STORAGE................................................................151 DURING STORAGE................................................................151 AFTER STORAGE.................................................................151 TROUBLESHOOTING...................................................................152 AFTER RUNNING OUT OF FUEL.....................................................152 MACHINE TOWING METHOD.........................................................152 IF BATTERY IS DISCHARGED......................................................153 OTHER TROUBLE.................................................................158 MAINTENANCE...........................................................................162 GUIDE TO MAINTENANCE..............................................................163 OUTLINE OF SERVICE................................................................166 OUTLINE OF OIL, FUEL, COOLANT.................................................166 RELATING TO ELECTRIC SYSTEM...................................................168 WEAR PARTS LIST...................................................................169 WEAR PARTS LIST...............................................................169 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..............170 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS..............................170 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....................................171 TORQUE LIST...................................................................171 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....................................172 SAFETY CRITICAL PARTS.........................................................173 MAINTENANCE SCHEDULE CHART........................................................174 MAINTENANCE SCHEDULE CHART....................................................174 SERVICE PROCEDURE.................................................................176 WHEN REQUIRED.................................................................176 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..............................176 CLEAN INSIDE OF COOLING SYSTEM............................................179 CHECK TRACK TENSION.......................................................181 CHECK AND TIGHTEN TRACK SHOE BOLTS........................................183 CHECK ELECTRICAL INTAKE AIR HEATER........................................183 REVERSE AND REPLACE END BITS AND CUTTING EDGES............................184 CLEAN, CHECK RADIATOR FINS, HYDRAULIC OIL COOLER FINS.....................186 ADJUST PLAY IN CENTER BALL................................................187 CHECK, ADJUST AIR CONDITIONER.............................................188 GREASE DOOR HINGE.........................................................189 CHECK DOOR LOCK STRIKER...................................................189 REPLACE DOOR DAMPER.......................................................189 CHECK DOOR LATCH..........................................................190 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID................................190 REPLACE WIPER BLADE.......................................................191 CHECK IDLER OIL LEVEL, ADD OIL............................................192 ADJUST IDLER CLEARANCE....................................................192 PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM............................193 PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM.............193 CHECK BEFORE STARTING.........................................................194 EVERY 50 HOURS SERVICE........................................................195 DRAIN WATER, SEDIMENT FROM FUEL TANK......................................195 EVERY 250 HOURS SERVICE.......................................................196 LUBRICATING...............................................................196 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL..............................197 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL................................198 CHECK LEVEL OF BATTERY ELECTROLYTE........................................199 CHECK, CLEAN FUEL STRAINER................................................199 CHECK BRAKE PERFORMANCE...................................................200 CLEAN AIR CONDITIONER AIR FILTER (FRESH//RECIRC FILTER)...................201 EVERY 500 HOURS SERVICE.......................................................202 REPLACE FUEL FILTER CARTRIDGE.............................................202 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.........203 EVERY 1000 HOURS SERVICE......................................................204 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)....204 REPLACE TRANSMISSION OIL FILTER CARTRIDGE.................................206 CLEAN BREATHER............................................................207 CHANGE OIL IN STEERING CLUTCH CASE........................................208 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...................................209 CHECK ALTERNATOR BELT TENSION, ADJUST.....................................210 CHECK ENGINE VALVE CLEARANCE, ADJUST......................................210 CHECK TIGHTENING PARTS OF TURBOCHARGER....................................210 CHECK PLAY OF TURBOCHARGER ROTOR..........................................210 CHECK FOR LOOSE ROPS MOUNT BOLTS..........................................210 EVERY 2000 HOURS SERVICE......................................................211 GREASE UNIVERSAL JOINT....................................................211 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT........212 REPLACE HYDRAULIC TANK BREATHER ELEMENT...................................213 CHANGE OIL IN DAMPER CASE.................................................214 CHANGE OIL IN FINAL DRIVE CASE............................................215 CHECK VIBRATION DAMPER....................................................215 CHECK ALTERNATOR, STARTING MOTOR..........................................215 CHECK ENGINE VALVE CLEARANCE, ADJUST......................................215 EVERY 4000 HOURS SERVICE......................................................216 CHECK WATER PUMP..........................................................216 SPECIFICATIONS........................................................................218 SPECIFICATIONS....................................................................219 ATTACHMENTS, OPTIONS..................................................................220 GENERAL PRECAUTIONS...............................................................221 PRECAUTIONS RELATED TO SAFETY.................................................221 SUSPENSION SEAT...................................................................222 ADJUSTMENT....................................................................222 HEADREST..........................................................................223 EQUIPPING FIRE EXTINGUISHER AND FIRST AID KIT.....................................224 INDEX.................................................................................226
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⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
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