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KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (EEAM024200) KOMATSU D41E,P-6 – PDF DOWNLOAD
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- KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual
- PUBLICATION NUMBER:EEAM024200
- SERIAL NUMBER:
D41E-6 – B40694 and up
D41P-6 – B40688 and up
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Description
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (EEAM024200) KOMATSU D41E,P-6
KOMATSU D41E,P-6 BULLDOZER OPERATION & MAINTENANCE MANUAL (EEAM024200) KOMATSU D41E,P-6 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (EEAM024200) KOMATSU D41E,P-6
Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points.
? Read this manual thoroughly and understand its contents fully.
? Read the safety messages and safety labels given in this manual carefully so that they should be understood fully.
Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically.
In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy.
When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
In this manual, measurements are expressed in international standard units (SI). For the reference purpose, weight units used in the past are also displayed in { }.
TABLE OF CONTENTS:
KOMATSU D41E,P-6 BULLDOZER Operation & Maintenance Manual (EEAM024200) KOMATSU D41E,P-6
FOREWORD....................................................................................... 3 FOREWORD................................................................................... 4 SAFETY INFORMATION......................................................................... 5 NOISE EMISSION LEVELS.................................................................. 7 VIBRATION LEVELS....................................................................... 7 Guide to Reduce Vibration Levels on Machine........................................ 8 INTRODUCTION............................................................................... 9 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 9 NECESSARY INFORMATION...................................................................... 10 MACHINE SERIAL NO. PLATE AND POSITION.................................................. 10 ENGINE SERIAL NO. PLATE AND POSITION................................................... 10 POSITION OF SERVICE METER.............................................................. 11 TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN............................................. 11 MACHINE SERIAL PLATE................................................................... 12 CONTENTS................................................................................... 13 FOREWORD............................................................................... 14 SAFETY................................................................................. 14 OPERATION.............................................................................. 14 MAINTENANCE............................................................................ 17 SPECIFICATIONS......................................................................... 19 ATTACHMENTS, OPTIONS................................................................... 19 INDEX.................................................................................. 19 SAFETY......................................................................................... 21 SAFETY..................................................................................... 22 SAFETY LABELS.............................................................................. 24 POSITIONS OF SAFETY PICTOGRAMS......................................................... 24 SAFETY LABELS.......................................................................... 25 GENERAL PRECAUTIONS........................................................................ 29 PRECAUTIONS FOR OPERATION.................................................................. 36 STARTING ENGINE........................................................................ 36 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 40 BATTERY................................................................................ 41 TOWING................................................................................. 43 PRECAUTIONS FOR MAINTENENCE................................................................ 44 OPERATION...................................................................................... 51 GENERAL VIEW............................................................................... 52 GENERAL VIEW OF MACHINE................................................................ 52 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 53 EXPLANATION OF COMPONENTS.................................................................. 55 MONITOR PANEL.......................................................................... 55 SWITCHES............................................................................... 59 LAMP................................................................................... 66 CONTROL LEVERS AND PEDALS.............................................................. 68 FUSE................................................................................... 74 ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 76 MACHINE EQUIPPED WITH CANOPY....................................................... 76 MACHINE EQUIPPED WITH CAB.......................................................... 76 DOOR - OPEN LOCK....................................................................... 77 SASH GLASS LOCK LEVER.................................................................. 77 DOOR RELEASE LEVER..................................................................... 78 CAP, COVER WITH LOCK................................................................... 78 METHOD OF OPENING AND CLOSING CAP WITH LOCK........................................ 78 METHOD OF OPENING AND CLOSING COVER WITH LOCK...................................... 79 HOT AND COOL BOX....................................................................... 79 DOOR POCKET............................................................................ 80 ASHTRAY................................................................................ 80 TOOL BOX............................................................................... 80 CAR STEREO, HANDLING................................................................... 81 EXPRANATION OF COMPONENTS.......................................................... 82 METOD OF OPERATION................................................................. 86 PRECAUTION WHEN USING.............................................................. 88 AIR CONDITIONER, HANDLING.............................................................. 89 EXPLANATION OF PARTS............................................................... 89 COOLING OPERATION.................................................................. 90 HEATING OPERATION.................................................................. 91 PREVENTION METHOD OF ENTRY OF DUST................................................. 92 PRECAUTION WHEN USING AIR CONDITIONER.............................................. 92 INSPECTION DURING OFF-SEASON....................................................... 92 PROCEDURE FOR REPLACING RECEIVER................................................... 92 CLEANING AIR FILTER................................................................ 93 OPERATION.................................................................................. 94 CHECK BEFORE STARTING ENGINE, ADJUST................................................... 94 WALK-AROUND CHECK.................................................................. 94 CHECK BEFORE STARTING.............................................................. 95 ADJUSTMENT.........................................................................106 OPERATION AND CHECK BEFORE STARTING ENGINE.........................................109 STARTING ENGINE........................................................................111 NORMAL STARTING....................................................................111 STARTING IN COLD WEATHER...........................................................112 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................115 BREAKING IN THE NEW MACHINE........................................................115 NORMAL OPERATION...................................................................115 STARTING IN COLD WEATHER...........................................................116 STOPPING ENGINE........................................................................117 CHECK AFTER STOPPING ENGINE............................................................118 MACHINE OPERATION......................................................................118 MOVING MACHINE OFF.................................................................118 STOPPING MACHINE...................................................................120 SHIFTING GEAR..........................................................................121 SHIFTING BETWEEN FORWARD AND REVERSE...................................................122 STEERING MACHINE.......................................................................123 NORMAL TURNING.....................................................................123 TURNING WHILE DESCENDING A SLOPE...................................................125 PRECAUTIONS FOR OPERATION..............................................................126 METHOD OF USING STEERING CLUTCH....................................................126 PERMISSIBLE WATER DEPTH............................................................126 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS........................................126 PRECAUTIONS ON SLOPES..............................................................127 IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS...........................127 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW....127 PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY.....................................127 WORK POSSIBLE USING BULLDOZER..........................................................128 DOZING.............................................................................128 SMOOTHING..........................................................................129 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING.....................................129 FELLING TREES, REMOVING STUMPS.....................................................129 PARKING MACHINE........................................................................130 CHECK AFTER FINISHING WORK.............................................................131 LOCKING................................................................................131 TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................132 OPERATION METHOD...................................................................132 INSPECTION AND ADJUSTMENT..........................................................132 INSPECTION AND REPAIR..............................................................133 TRANSPORTATION.............................................................................135 TRANSPORTATION MEANS...................................................................135 REMOVING CAB...........................................................................135 LOADING, UNLOADING WORK................................................................135 LIFTING MACHINE........................................................................139 COLD WEATHER OPERATION.....................................................................140 PRECAUTIONS FOR LOW TEMPERATURE........................................................140 AFTER COMPLETION OF WORK...............................................................142 AFTER COLD WEATHER.....................................................................142 LONG-TERM STORAGE..........................................................................143 BEFORE STORAGE.........................................................................143 DURING STORAGE.........................................................................143 AFTER STORAGE..........................................................................143 TROUBLESHOOTING............................................................................144 AFTER RUNNING OUT OF FUEL..............................................................144 MACHINE TOWING METHOD..................................................................144 IF BATTERY IS DISCHARGED...............................................................145 REMOVE AND INSTALL BATTERY.........................................................145 PRECAUTIONS FOR CHARGING BATTERY...................................................146 STARTING ENGINE WITH BOOSTER CABLE.................................................147 OTHER TROUBLE..........................................................................149 ELECTRICAL SYSTEM..................................................................149 CHASSIS............................................................................151 ENGINE.............................................................................152 MAINTENANCE....................................................................................155 GUIDE TO MAINTENANCE.......................................................................156 OUTLINE OF SERVICE.........................................................................158 OUTLINE OF OIL, FUEL, COOLANT..........................................................158 OIL................................................................................158 FUEL...............................................................................158 COOLANT............................................................................158 GREASE.............................................................................158 CARRYING OUT KOWA (Komatsu Oil Wear Analysis)......................................159 STORING OIL AND FUEL...............................................................159 FILTERS............................................................................160 RELATING TO ELECTRIC SYSTEM............................................................160 WEAR PARTS LIST............................................................................161 WEAR PARTS LIST........................................................................161 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.......................162 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS.......................................162 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................163 TORQUE LIST............................................................................163 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................164 SAFETY CRITICAL PARTS..................................................................165 MAINTENANCE SCHEDULE CHART.................................................................166 MAINTENANCE SCHEDULE CHART.............................................................166 WHEN REQUIRED......................................................................166 CHECK BEFORE STARTING..............................................................166 EVERY 50 HOURS SERVICE.............................................................166 EVERY 250 HOURS SERVICE............................................................166 EVERY 500 HOURS SERVICE............................................................166 EVERY 1000 HOURS SERVICE...........................................................166 EVERY 2000 HOURS SERVICE...........................................................167 EVERY 4000 HOURS SERVICE...........................................................167 SERVICE PROCEDURE..........................................................................168 WHEN REQUIRED..........................................................................168 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.......................................168 CLEAN INSIDE OF COOLING SYSTEM.....................................................171 CHECK TRACK TENSION................................................................173 CHECK AND TIGHTEN TRACK SHOE BOLTS.................................................175 CHECK ELECTRICAL INTAKE AIR HEATER.................................................175 REVERSE AND REPLACE END BITS AND CUTTING EDGES.....................................176 CLEAN, CHECK RADIATOR FINS, HYDRAULIC OIL COOLER FINS..............................177 ADJUST PLAY IN CENTER BALL.........................................................178 CHECK, ADJUST AIR CONDITIONER......................................................179 GREASE DOOR HINGE..................................................................180 CHECK DOOR LOCK STRIKER............................................................180 REPLACE DOOR DAMPER................................................................180 CHECK DOOR LATCH...................................................................180 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................................181 REPLACE WIPER BLADE................................................................182 CHECK IDLER OIL LEVEL, ADD OIL.....................................................183 ADJUST IDLER CLEARANCE.............................................................183 PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM.....................................184 PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM......................184 CHECK BEFORE STARTING..................................................................185 EVERY 50 HOURS SERVICE.................................................................186 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................186 EVERY 250 HOURS SERVICE................................................................187 LUBRICATING........................................................................187 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.......................................188 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................188 CHECK LEVEL OF BATTERY ELECTROLYTE.................................................189 CHECK, CLEAN FUEL STRAINER.........................................................189 CHECK BRAKE PERFORMANCE............................................................190 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).............................191 EVERY 500 HOURS SERVICE................................................................192 REPLACE FUEL FILTER CARTRIDGE......................................................192 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................193 EVERY 1000 HOURS SERVICE...............................................................194 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER).............194 REPLACE TRANSMISSION OIL FILTER CARTRIDGE..........................................195 CLEAN BREATHER.....................................................................196 CHANGE OIL IN STEERING CLUTCH CASE.................................................197 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL............................................198 CHECK ALTERNATOR BELT TENSION, ADJUST..............................................199 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................199 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER.........................................199 CHECK PLAY OF TURBOCHARGER ROTOR...................................................199 CHECK FOR LOOSE ROPS MOUNT BOLTS...................................................199 EVERY 2000 HOURS SERVICE...............................................................200 GREASE UNIVERSAL JOINT.............................................................200 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT.................201 REPLACE HYDRAULIC TANK BREATHER ELEMENT............................................202 CHANGE OIL IN DAMPER CASE..........................................................203 CHANGE OIL IN FINAL DRIVE CASE.....................................................204 CHECK VIBRATION DAMPER.............................................................204 CHECK ALTERNATOR, STARTING MOTOR...................................................204 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................204 EVERY 4000 HOURS SERVICE...............................................................205 CHECK WATER PUMP...................................................................205 SPECIFICATIONS.................................................................................207 SPECIFICATIONS.............................................................................208 ATTACHMENTS, OPTIONS...........................................................................209 GENERAL PRECAUTIONS........................................................................210 PRECAUTIONS RELATED TO SAFETY..........................................................210 SUSPENSION SEAT............................................................................211 ADJUSTMENT.............................................................................211 HEADREST...................................................................................212 EQUIPPING FIRE EXTINGUISHER AND FIRST- AID KIT.............................................213 INDEX..........................................................................................215 <A>........................................................................................217 <C>........................................................................................217 <D>........................................................................................217 <E>........................................................................................217 <F>........................................................................................217 <G>........................................................................................217 <H>........................................................................................217 <I>........................................................................................217 <L>........................................................................................217 <M>........................................................................................217 <N>........................................................................................217 <O>........................................................................................217 <P>........................................................................................217 <R>........................................................................................217 <S>........................................................................................217 <T>........................................................................................218 <U>........................................................................................218 <V>........................................................................................218 <W>........................................................................................218
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⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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