KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475A-5E0 – PDF DOWNLOAD

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KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475A-5E0 – PDF DOWNLOAD:

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KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

• This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
• Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.
• If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30001 & UP) KOMATSU D475A-5E0

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  6
	INTRODUCTION...............................................................................  8
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  8
		VISIBILITY FROM OPERATOR'S SEAT........................................................  9
		BREAKING IN THE MACHINE................................................................ 10
	NECESSARY INFORMATION...................................................................... 11
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.......................... 11
		EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 11
		BLADE SERIAL NO. PLATE POSITION........................................................ 12
		RIPPER SERIAL NO. PLATE POSITION....................................................... 12
		POSITION OF SERVICE METER.............................................................. 12
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 13
	CONTENTS................................................................................... 14
SAFETY......................................................................................... 18
	SAFETY..................................................................................... 19
	SAFETY LABELS.............................................................................. 21
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 21
		SAFETY LABELS.......................................................................... 22
	GENERAL PRECAUTIONS........................................................................ 26
	PRECAUTIONS FOR OPERATION.................................................................. 35
		BEFORE STARTING ENGINE................................................................. 35
		OPERATION.............................................................................. 37
		TRANSPORTATION......................................................................... 41
		BATTERY................................................................................ 42
		TOWING................................................................................. 44
	PRECAUTIONS FOR MAINTENANCE................................................................ 45
OPERATION...................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 58
		FRONT PANEL............................................................................ 58
		SWITCHES............................................................................... 89
		CONTROL LEVERS, PEDALS................................................................. 94
		DUST INDICATOR.........................................................................103
		POWER SOURCE...........................................................................103
		FUSE BOX...............................................................................104
		DOOR OPEN LOCK.........................................................................108
		SASH GLASS INTERMEDIATE LOCK...........................................................108
		CAP WITH LOCK..........................................................................109
		DOOR POCKET............................................................................111
		ASHTRAY................................................................................111
		TOOL BOX...............................................................................111
		CLEAN INTERIOR OF CAB..................................................................111
		CAR STEREO, HANDLING...................................................................112
		AIR CONDITIONER, HANDLING..............................................................121
	OPERATION..................................................................................138
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................138
		STARTING ENGINE........................................................................159
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................167
		STOPPING ENGINE........................................................................170
		MOVING MACHINE.........................................................................171
		STOPPING MACHINE.......................................................................173
		SHIFTING GEAR..........................................................................174
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................179
		STEERING MACHINE.......................................................................181
		PRECAUTIONS FOR OPERATION..............................................................183
		PARKING MACHINE........................................................................186
		CHECK AFTER STOPPING ENGINE............................................................187
		CHECK AFTER FINISHING WORK.............................................................188
		LOCKING................................................................................188
		WORK POSSIBLE USING BULLDOZER..........................................................189
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................191
		RIPPER OPERATION.......................................................................196
		OPERATING METHOD FOR RIPPING OPERATIONS................................................199
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................204
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................207
	TRANSPORTATION.............................................................................209
		TRANSPORTATION PROCEDURE...............................................................209
		LOADING, UNLOADING WORK................................................................209
		METHOD OF LIFTING MACHINE..............................................................212
		TRAVELING ON ROADS.....................................................................213
		REMOVAL OF CAB.........................................................................214
		INSTALLATION OF CAB....................................................................217
		INSTALLATION OF ROPS...................................................................218
	COLD WEATHER OPERATION.....................................................................219
		PRECAUTIONS FOR LOW TEMPERATURE........................................................219
		AFTER COMPLETION OF WORK...............................................................221
		AFTER COLD WEATHER.....................................................................221
	LONG-TERM STORAGE..........................................................................222
		BEFORE STORAGE.........................................................................222
		DURING STORAGE.........................................................................222
		AFTER STORAGE..........................................................................222
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................222
	TROUBLESHOOTING............................................................................223
		AFTER RUNNING OUT OF FUEL..............................................................223
		METHOD OF TOWING MACHINE...............................................................224
		IF BATTERY IS DISCHARGED...............................................................225
		OTHER TROUBLE..........................................................................229
		WHEN MODE SELECTION SYSTEM FLASHES.....................................................234
MAINTENANCE....................................................................................236
	GUIDES TO MAINTENANCE......................................................................237
	OUTLINES OF SERVICE........................................................................240
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................240
		OUTLINE OF ELECTRIC SYSTEM.............................................................243
		HANDLING HYDRAULIC RELATED EQUIPMENT...................................................244
	WEAR PARTS.................................................................................245
		WEAR PARTS LIST........................................................................245
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................247
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....249
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................250
		TORQUE LIST............................................................................250
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................251
		SAFETY CRITICAL PARTS..................................................................252
	MAINTENANCE SCHEDULE CHART.................................................................254
		MAINTENANCE SCHEDULE CHART.............................................................254
	SERVICE PROCEDURE..........................................................................256
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................256
		WHEN REQUIRED..........................................................................257
		CHECK BEFORE STARTING..................................................................288
		EVERY 250 HOURS SERVICE................................................................289
		EVERY 500 HOURS SERVICE................................................................297
		EVERY 1000 HOURS SERVICE...............................................................303
		EVERY 2000 HOURS SERVICE...............................................................312
		EVERY 4000 HOURS SERVICE...............................................................321
		EVERY 8000 HOURS SERVICE...............................................................325
SPECIFICATIONS.................................................................................326
	SPECIFICATIONS.............................................................................327
ATTACHMENTS, OPTIONS...........................................................................328
	GENERAL PRECAUTIONS........................................................................329
		PRECAUTIONS RELATED TO SAFETY..........................................................329
	SELECTION OF TRACK SHOE....................................................................330
		SELECTION OF TRACK SHOES...............................................................330
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................331
	EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................332
		BLADE CONDITION........................................................................332
		DOZING WORK............................................................................334
		LEVELING (SPREADING) OPERATION.........................................................336
		DITCHING OPERATION.....................................................................336
		BOULDER RAISING OPERATION..............................................................336
		SIDE-CUTTING OPERATIONS................................................................337
		HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................337
	SHOE SLIP CONTROL..........................................................................338
		MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................338
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................339
		IF MODE SELECTION SYSTEM FLASHES.......................................................346
	HANDLING MACHINES EQUIPPED WITH VHMS.......................................................347
		VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................347
		VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................348
INDEX..........................................................................................350

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