KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30071 & UP) KOMATSU D475A 5E0 – PDF DOWNLOAD

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KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30071 & UP) KOMATSU D475A 5E0

KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30071 & UP) KOMATSU D475A 5E0 – PDF DOWNLOAD:

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KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30071 & UP) KOMATSU D475A 5E0

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: A magazine box provided on the left side of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
• If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine

TABLE OF CONTENTS:

KOMATSU D475A-5E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:30071 & UP) KOMATSU D475A 5E0

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		BLADE SERIAL NO. PLATE POSITION........................................................  8
		RIPPER SERIAL NO. PLATE POSITION.......................................................  8
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  9
	CONTENTS................................................................................... 10
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 18
		SAFETY LABELS.......................................................................... 19
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23
		PREPARATIONS FOR SAFE OPERATION........................................................ 23
		FIRE PREVENTION........................................................................ 25
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 28
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28
		UNAUTHORIZED MODIFICATION.............................................................. 28
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 29
	PRECAUTIONS FOR OPERATION.................................................................. 30
		PRECAUTIONS FOR JOBSITE................................................................ 30
		STARTING ENGINE........................................................................ 32
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 39
		TOWING................................................................................. 40
	PRECAUTIONS FOR MAINTENANCE................................................................ 41
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 41
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 45
OPERATION...................................................................................... 52
	GENERAL VIEW............................................................................... 53
		GENERAL VIEW OF MACHINE................................................................ 53
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54
	EXPLANATION OF COMPONENTS.................................................................. 56
		FRONT PANEL............................................................................ 56
		SWITCHES............................................................................... 86
		CONTROL LEVERS, PEDALS................................................................. 95
		DUST INDICATOR.........................................................................104
		POWER SOURCE...........................................................................104
		FUSE BOX...............................................................................105
		DOOR OPEN LOCK.........................................................................110
		SASH GLASS INTERMEDIATE LOCK...........................................................110
		CAP WITH LOCK..........................................................................111
		DOOR POCKET............................................................................112
		ASHTRAY................................................................................113
		TOOL BOX...............................................................................113
		CLEAN INTERIOR OF CAB..................................................................113
		CAR STEREO, HANDLING...................................................................114
		AIR CONDITIONER, HANDLING..............................................................123
	OPERATION..................................................................................140
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................140
		STARTING ENGINE........................................................................161
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................169
		STOPPING ENGINE........................................................................172
		MOVING MACHINE.........................................................................173
		STOPPING MACHINE.......................................................................175
		SHIFTING GEAR..........................................................................176
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................181
		STEERING MACHINE.......................................................................183
		PRECAUTIONS FOR OPERATION..............................................................185
		PARKING MACHINE........................................................................188
		CHECK AFTER STOPPING ENGINE............................................................189
		CHECK AFTER FINISHING WORK.............................................................190
		LOCKING................................................................................190
		WORK POSSIBLE USING BULLDOZER..........................................................191
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................193
		RIPPER OPERATION.......................................................................198
		OPERATING METHOD FOR RIPPING OPERATIONS................................................201
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................206
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................209
	TRANSPORTATION.............................................................................211
		TRANSPORTATION PROCEDURE...............................................................211
		LOADING, UNLOADING WORK................................................................211
		METHOD OF LIFTING MACHINE..............................................................214
		TRAVELING ON ROADS.....................................................................215
		REMOVAL OF CAB.........................................................................216
		INSTALLATION OF CAB....................................................................219
		INSTALLATION OF ROPS...................................................................220
	COLD WEATHER OPERATION.....................................................................221
		PRECAUTIONS FOR LOW TEMPERATURE........................................................221
		AFTER COMPLETION OF WORK...............................................................223
		AFTER COLD WEATHER.....................................................................223
	LONG-TERM STORAGE..........................................................................224
		BEFORE STORAGE.........................................................................224
		DURING STORAGE.........................................................................224
		AFTER STORAGE..........................................................................224
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................224
	TROUBLESHOOTING............................................................................225
		AFTER RUNNING OUT OF FUEL..............................................................225
		METHOD OF TOWING MACHINE...............................................................225
		IF BATTERY IS DISCHARGED...............................................................227
		OTHER TROUBLE..........................................................................232
		WHEN MODE SELECTION SYSTEM FLASHES.....................................................237
MAINTENANCE....................................................................................238
	GUIDES TO MAINTENANCE......................................................................239
	OUTLINES OF SERVICE........................................................................242
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................242
		OUTLINE OF ELECTRIC SYSTEM.............................................................246
		HANDLING HYDRAULIC RELATED EQUIPMENT...................................................246
	WEAR PARTS.................................................................................247
		WEAR PARTS LIST........................................................................247
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................249
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....251
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................252
		TORQUE LIST............................................................................252
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................253
		SAFETY CRITICAL PARTS..................................................................254
	MAINTENANCE SCHEDULE CHART.................................................................256
		MAINTENANCE SCHEDULE CHART.............................................................256
	SERVICE PROCEDURE..........................................................................258
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................258
		WHEN REQUIRED..........................................................................259
		CHECK BEFORE STARTING..................................................................290
		EVERY 250 HOURS SERVICE................................................................291
		EVERY 500 HOURS SERVICE................................................................299
		EVERY 1000 HOURS SERVICE...............................................................305
		EVERY 2000 HOURS SERVICE...............................................................314
		EVERY 4000 HOURS SERVICE...............................................................324
		EVERY 8000 HOURS SERVICE...............................................................328
SPECIFICATIONS.................................................................................330
	SPECIFICATIONS.............................................................................331
ATTACHMENTS, OPTIONS...........................................................................332
	GENERAL PRECAUTIONS........................................................................333
		PRECAUTIONS RELATED TO SAFETY..........................................................333
	SELECTION OF TRACK SHOE....................................................................334
		SELECTION OF TRACK SHOES...............................................................334
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................335
	EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................336
		BLADE CONDITION........................................................................336
		DOZING WORK............................................................................338
		LEVELING (SPREADING) OPERATION.........................................................340
		DITCHING OPERATION.....................................................................340
		BOULDER RAISING OPERATION..............................................................340
		SIDE-CUTTING OPERATIONS................................................................341
		HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................341
	SHOE SLIP CONTROL..........................................................................342
		MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................342
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................343
		IF MODE SELECTION SYSTEM FLASHES.......................................................350
	HANDLING MACHINES EQUIPPED WITH VHMS.......................................................351
		VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................351
		VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................352
INDEX..........................................................................................354

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.