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Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual – PDF DOWNLOAD
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Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual
Book Code: SEBMU1340106
MACHINE MODEL SERIAL NUMBER
- DSBE-1 80888 and up
- D58E-1A 80888 and up
- D58E-1B 81285 and up
- D58P-1 80588 and up
- D58P-1B 81261 and up
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Description
Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual
FILE DETAILS:
Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual
Brands: Komatsu
Equipment Type: Crawler Bulldozer
Manuals Type: Shop Manual
Machine Model: D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B
Serial Number: 80888 and up, 81285 and up, 80588 and up, 81261 and up
Book Code: SEBMU1340106
Language: English
Pages: 584
File Format: Portable Document Format (PDF)
DESCRIPTION:
Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual
FOREWORD:
- This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
- This shop manual mainly centains the necessary technical information for operations performed in a service workshop.
- For ease of understanding. the manual is divided into chapters for each main group of components; these chapters are further divided into the following sections.
STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing. installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD:
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu D58E-1, D58E-1A, D58E-1B, D58P-1, D58P-1B Crawler Bulldozer Shop Manual
COVER..................................................................................................................... 1 CONTENTS.................................................................................................................. 2 01 GENERAL................................................................................................................ 23 SPECIFICATION DRAWING................................................................................................. 24 SPECIFICATIONS........................................................................................................ 28 WEIGHT TABLE.......................................................................................................... 36 TABLE OF FUEL,COOLANT AND LUBRICANTS.................................................................................. 38 10 ENGINE................................................................................................................. 39 11 STRUCTURE AND FUNCTION............................................................................................. 39 RADIATOR AND OIL COOLER .......................................................................................... 40 ENGINE MOUNT...................................................................................................... 42 ENGINE CONTROL.................................................................................................... 43 FUEL TANK......................................................................................................... 44 12 TESTING AND ADJUSTING.............................................................................................. 45 STANDARDS FOR TESTING AND ADJUSTING............................................................................... 46 TOOLS FOR TESTING AND ADJUSTING................................................................................... 48 ADJUSTMENT OF VALVE CLEARANCE..................................................................................... 49 MEASUREMENT OF COMPRESSION PRESSURE............................................................................... 50 TESTING AND ADJUSTING FUEL INJECTION TIMING....................................................................... 51 TESTING AND ADJUSTING FAN BELT TENSION............................................................................ 55 MEASURING BLOW-BY................................................................................................. 57 MEASURING EXHAUST GAS COLOR....................................................................................... 58 MEASURING ENGINE OIL PRESSURE..................................................................................... 59 MEASURING ENGINE SPEED............................................................................................ 59 TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)......................................................................... 60 METHOD OF USING TROUBLESHOOTING CHARTS........................................................................ 61 S-1 STARTING PERFORMANCE IS POOR(STARTING ALWAYS TAKES TIME).................................................. 65 S-2 ENGINE DOES NOT START..................................................................................... 66 ① ENGINE DOES NOT TURN.................................................................................... 66 ② ENGINE TURNS BUT NO EXHAUST SMOKE COMES OUT (FUEL IS NOT BEING INJECTED)................................ 67 ③ EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START (FUEL IS BEING INJECTED).............................. 68 S-3 ENGINE DOES NOT PICK UP SMOOTHLY (FOLLOW-UP IS POOR)...................................................... 69 S-4 ENGINE STOPS DURING OPERATIONS............................................................................ 70 S-5 ENGINE DOES NOT ROTATE SMOOTHLY (HUNTING)................................................................. 71 S-6 ENGINE LACKS OUTPUT (NO POWER)............................................................................ 72 S-7 EXHAUST SMOKE IS BLACK (INCOMPLETE COMBUSTION)............................................................ 73 S-8 OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST SMOKE IS BLUE)................................................... 74 S-9 OIL BECOMES CONTAMINATED QUICKLY.......................................................................... 75 S-10 FUEL CONSUMPTION IS EXCESSIVE............................................................................ 76 S-11 OIL IS IN COOLING WATER, OR WATER SPURTS BACK, OR WATER LEVEL GOES DOWN.................................. 77 S-12 OIL PRESSURE CAUTION LAMP LIGHTS UP (DROP IN OIL PRESSURE)............................................... 78 S-13 OIL LEVEL RISES (WATER,FUEL IN OIL)...................................................................... 79 S-14 WATE TEMPERATURE BECOMES TOO HIGH (OVERHEATING).......................................................... 80 S-15 ABNORMAL NOISE IS MADE................................................................................... 81 S-16 VIBRATION IS EXCESSIVE................................................................................... 82 13 DISASSEMBLY AND ASSEMBLY........................................................................................... 83 STARTING MOTOR.................................................................................................... 84 DISMOUNTING................................................................................................... 84 MOUNTING...................................................................................................... 84 REMOVAL....................................................................................................... 85 INSTALLATION.................................................................................................. 85 ALTERNATOR........................................................................................................ 86 DISMOUNTING................................................................................................... 86 MOUNTING...................................................................................................... 86 REMOVAL....................................................................................................... 87 INSTALLATION.................................................................................................. 87 ENGINE OIL COOLER................................................................................................. 88 DISMOUNTING................................................................................................... 88 MOUNTING...................................................................................................... 88 FUEL INJECTION PUMP............................................................................................... 90 DISMOUNTING................................................................................................... 90 MOUNTING...................................................................................................... 90 REMOVAL....................................................................................................... 91 INSTALLATION.................................................................................................. 92 WATER PUMP........................................................................................................ 93 DISMOUNTING................................................................................................... 93 MOUNTING...................................................................................................... 93 REMOVAL....................................................................................................... 94 INSTALLATION.................................................................................................. 94 NOZZLE HOLDER..................................................................................................... 95 DISMOUNTING................................................................................................... 95 MOUNTING...................................................................................................... 95 REMOVAL....................................................................................................... 96 INSTALLATION.................................................................................................. 96 CYLINDER HEAD..................................................................................................... 97 DISMOUNTING................................................................................................... 97 MOUNTING......................................................................................................100 REMOVAL.......................................................................................................104 INSTALLATION..................................................................................................107 THERMOSTAT........................................................................................................109 REMOVAL.......................................................................................................109 INSTALLATION..................................................................................................109 ENGINE FRONT SEAL.................................................................................................110 REMOVAL.......................................................................................................110 INSTALLATION..................................................................................................110 ENGINE REAR SEAL..................................................................................................111 REMOVAL.......................................................................................................111 INSTALLATION..................................................................................................112 RADIATOR..........................................................................................................115 DISMOUNTING...................................................................................................115 MOUNTING......................................................................................................117 RADIATOR GUARD....................................................................................................119 DISMOUNTING...................................................................................................119 MOUNTING......................................................................................................121 REMOVAL.......................................................................................................123 INSTALLATION..................................................................................................124 ENGINE ...........................................................................................................125 DISMOUNTING...................................................................................................125 MOUNTING......................................................................................................127 REMOVAL.......................................................................................................129 INSTALLATION..................................................................................................130 20 POWER TRAIN............................................................................................................131 21 STRUCTURE AND FUENCTION............................................................................................131 GENERAL...........................................................................................................132 POWER TRAIN HYDRAULIC SYSTEM......................................................................................135 DAMPER AND UNIVERSAL JOINT........................................................................................137 TORQUE CONVERTER..................................................................................................139 TORQUE CONVERTER RELIEF VALVE.....................................................................................142 TORQFLOW TRANSMISSION.............................................................................................143 TORQFLOW TRANSMISSION CONTROL LINKAGE.............................................................................154 JOYSTICK CONTROL SPECIFICATION................................................................................155 TORQFLOW HYDRAULIC SYSTEM.........................................................................................156 TORQFLOW HYDRAULIC CONTROL........................................................................................158 JOYSTICK CONTROL SPECIFICATION................................................................................160 TRANSMISSION CONTROL VALVE........................................................................................162 JOYSTICK CONTROL SPECIFICATION................................................................................165 TRANSMISSION LUBRICATING SYSTEM...................................................................................169 TRANSMISSION LUBRICATING VALVE....................................................................................170 TRANSMISSION PUMP.................................................................................................171 TRANSMISSION OIL FILTER...........................................................................................172 STEERING CLUTCH AND BRAKE PIPING..................................................................................173 STEERING HYDRAULIC PIPING DAIGRAM.................................................................................174 JOYSTICK CONTROL SPECIFICATION................................................................................174 STEERING CLUTCH AND BRAKE HYDRAULIC SYSTEM........................................................................175 JOYSTICK CONTROL SPECIFICATION................................................................................177 STEERING CLUTCH AND BEVEL GEAR....................................................................................179 STEERING CONTROL VALVE............................................................................................181 STEERING-BRAKE INTERLOCKING VALVE.................................................................................186 JOYSTICK CONTROL SPECIFICATION................................................................................186 STEERING BRAKE AND BOOSTER........................................................................................193 STEERING RELIEF VALVE.............................................................................................199 STEERING PUMP.....................................................................................................201 STEERING STRAINER.................................................................................................202 STEERING OIL FILTER...............................................................................................203 STEERING LEVER-CONTROL LINKAGE....................................................................................205 BRAKE PEDAL LINKAGE...............................................................................................206 FINAL DRIVE.......................................................................................................207 22 TESTING AND ADJUSTING..............................................................................................210 STANDARDS FOR TESTING AND ADJUSTING ..............................................................................211 STANDARD VALUES OF CHASSIS........................................................................................215 JOYSTICK CONTROL SPECIFICATION................................................................................215 TESTING AND ADJUSTING TOOL LIST...................................................................................216 OIL PRESSURE MEASUREMENT LOCATIONS................................................................................217 OIL PRESSURE ADJUSTMENT LOCATIONS.................................................................................218 ADJUSTING CLEARANCE BETWEEN BRAKE BAND AND DRUM...................................................................219 ADJUSTING STEERING LEVER TRAVEL...................................................................................220 ADJUSTING BRAKE PEDAL TRAVEL......................................................................................221 ADJUSTMENT OF BRAKE PEDAL.........................................................................................222 JOYSTICK CONTROL SPECIFICATION................................................................................222 ADJUSTMENT OF STEERING/DIRECTIONAL/GEAR SHIFT LEVER...............................................................223 JOYSTICK CONTROL SPECIFICATION................................................................................223 MEASURING TORQUE CONVERTER STALL..................................................................................224 TROUBLESHOOTING...................................................................................................225 DIAGNOSTIC TABLES.............................................................................................226 1. HIGH OIL TEMPERATURE IN TORQUE CONVERTER...............................................................226 2. THE MACHINE WILL NOT START.............................................................................227 3. WEAK TRACTION POWER OR SLOW MACHINE TRAVEL SPEED.......................................................228 4. THE MACHINE MOVES WHEN THE ENGINE IS STARTED...........................................................230 5. EXCESSIVE TIME LAG WHEN STARTING OFF OR CHANGING GEAR SPEEDS...........................................231 6. THE MACHINE RECEIVERS SEVERSE SHOCKS WHEN STARTING OFF OR WHEN CHANGING GEAR SPEEDS....................232 7. CONTROL LEVER SLIPS OUT................................................................................232 8. SHIFT LEVER IS HEAVY TO SHIFT..........................................................................232 9. THE OIL LEVEL IN THE TRANSMISSION AND STEERING CLUTCH CASE GOES UP OR GOES DOWN........................232 10. STEERING CLUTCH FAILS TO DISENGAGE....................................................................233 11. STEERING CLUTCH SLIPS.................................................................................234 12. STEERING BRAKE DOES NOT WORK..........................................................................235 23 DISASSEMBLY AND ASSEMBLY...........................................................................................236 DAMPER............................................................................................................237 DISMOUNTING...................................................................................................237 MOUNTING......................................................................................................239 TORQFLOW TRANSMISSION AND TORQUE CONVERTER........................................................................241 DISMOUNTING...................................................................................................241 MOUNTING......................................................................................................244 DISJOINTING...................................................................................................247 JOINTING......................................................................................................247 TORQUE CONVERTER..................................................................................................248 DISASSEMBLY...................................................................................................248 ASSEMBLY......................................................................................................255 TORQUE CONVERTER RELIEF VALVE.....................................................................................265 DISMOUNTING...................................................................................................265 MOUNTING......................................................................................................265 TORQFLOW TRANSMISSION ............................................................................................266 DISASSEMBLY...................................................................................................266 ASSEMBLY......................................................................................................278 TRANSMISSION CONTROL VALVE........................................................................................291 DISMOUNTING...................................................................................................291 MOUNTING......................................................................................................291 DISASSEMBLY...................................................................................................292 ASSEMBLY......................................................................................................292 BEVEL PINION......................................................................................................296 DISMOUNTING...................................................................................................296 MOUNTING......................................................................................................296 DISASSEMBLY...................................................................................................297 ASSEMBLY......................................................................................................298 BEVEL GEAR SHAFT AND STEERING CLUTCH..............................................................................300 DISMOUNTING...................................................................................................300 MOUNTING......................................................................................................303 DISASSEMBLY...................................................................................................307 ASSEMBLY......................................................................................................312 STEERING BRAKE BOOSTER............................................................................................317 DISMOUNTING...................................................................................................317 MOUNTING......................................................................................................319 STEERING CONTROL VALVE............................................................................................321 DISMOUNTING...................................................................................................321 MOUNTING......................................................................................................321 STEERING..........................................................................................................322 DISASSEMBLY...................................................................................................322 ASSEMBLY......................................................................................................322 STEERING MAIN RELIEF VALVE........................................................................................324 DISASSEMBLY...................................................................................................324 ASSEMBLY......................................................................................................324 TRANSMISSION PUMP.................................................................................................326 DISMOUNTING...................................................................................................326 MOUNTING......................................................................................................328 STEERING PUMP.....................................................................................................330 DISMOUNTING...................................................................................................330 MOUNTING......................................................................................................330 FINAL DRIVE FIRST PINION..........................................................................................331 DISMOUNTING...................................................................................................331 MOUNTING......................................................................................................333 FINAL DRIVE.......................................................................................................335 DISASSEMBLY...................................................................................................335 ASSEMBLY......................................................................................................340 24 MAINTENANCE STANDARD...............................................................................................349 DAMPER AND UNIVERSAL JOINT........................................................................................350 TORQUE CONVERTER..................................................................................................351 TORQFLOW TRANSMISSION.............................................................................................355 TRANSMISSION CONTROL VALVE........................................................................................357 TORQFLOW TRANSMISSION.............................................................................................359 TRANSMISSION CONTROL VALVE........................................................................................361 TRANSMISSION LUBRICATING VALVE....................................................................................365 TRANSMISSION PUMP.................................................................................................366 BEVEL GEAR SHAFT AND STEERING SYSTEM..............................................................................367 STEERING CONTROL VALVE............................................................................................369 RELIEF VALVE......................................................................................................373 STEERING PUMP.....................................................................................................374 STEERING BRAKE....................................................................................................375 FINAL DRIVE.......................................................................................................377 30 UNDERCARRIAGE..........................................................................................................380 31 STRUCTURE AND FUNCTION.............................................................................................380 TRACK GROUP.......................................................................................................381 RECOIL SPRING.....................................................................................................383 IDLER.............................................................................................................384 CARRIER ROLLER....................................................................................................386 TRACK ROLLER (SINGLE FLANGE)......................................................................................387 TRACK.............................................................................................................388 SUSPENSION........................................................................................................392 33 DISASSEMBLY AND ASSEMBLY...........................................................................................393 TRACK FRAME.......................................................................................................394 DISMOUNTING...................................................................................................394 MOUNTING......................................................................................................396 RECOIL SPRING.....................................................................................................397 DISMOUNTING...................................................................................................397 MOUNTING......................................................................................................400 FRONT IDLER.......................................................................................................404 DISMOUNTING...................................................................................................404 MOUNTING......................................................................................................405 TRACK ROLLER......................................................................................................406 DISMOUNTING...................................................................................................406 MOUNTING......................................................................................................407 DISASSEMBLY...................................................................................................408 ASSEMBLY......................................................................................................410 CARRIER ROLLER....................................................................................................414 DISMOUNTING...................................................................................................414 MOUNTING......................................................................................................414 TRACK SHOE........................................................................................................415 DISMOUNTING...................................................................................................415 MOUNTING......................................................................................................417 ADJUSTING.....................................................................................................419 34 MAINTENANCE STANDARD...............................................................................................420 TRACK FRAME.......................................................................................................421 RECOIL SPRING.....................................................................................................422 IDLER.............................................................................................................423 TRACK ROLLER......................................................................................................427 CARRIER ROLLER....................................................................................................429 MEASURING PROCEDURE OF ROLLERS (TRACK ROLLER,CARRIER ROLLER AND IDLER)............................................431 TRACK.............................................................................................................433 SUSPENSION........................................................................................................441 60 HYDRAULIC SYSTEM.......................................................................................................442 61 STRUCTURE AND FUNCTION.............................................................................................442 HYDRAULIC OIL PIPING FOR BLADE LIFT...............................................................................443 HYDRAULIC OIL PIPING FOR BLADE TILT...............................................................................445 RIPPER PIPING AND CONTROL LINKAGE.................................................................................446 HYDRAULIC PUMP....................................................................................................447 HYDRAULIC CONTROL SYSTEM..........................................................................................448 STRAIGHT-TILTDOZER............................................................................................448 STRAIGHT-TILTDOZER WITH RIPPER................................................................................450 POWER ANGLE,POWER TILTDOZER...................................................................................452 JOYSTICK CONTROL SPECIFICATION................................................................................454 BLADE CONTROL.....................................................................................................456 STRAIGHT-TILTDOZER............................................................................................456 POWER ANGLE,POWER TILTDOZER...................................................................................458 JOYSTICK CONTROL SPECIFICATION................................................................................459 SERVO VALVE (FOR ANGLE OPERATION).............................................................................460 HYDRAULIC PIPING OF WORK EQUIPMENT................................................................................464 HYDRAULIC TANK....................................................................................................466 STRAIGHT-TILTDOZER............................................................................................466 STRAIGHT-TILTDOZER WITH RIPPER................................................................................467 POWER ANGLE,POWER TILTDOZER...................................................................................468 JOYSTICK CONTROL SPECIFICATION................................................................................469 BLADE LIFT AND TILT CONTROL VALVE.................................................................................470 STRAIGHT-TILTDOZER............................................................................................470 MAIN RELIEF VALVE.................................................................................................471 SUCTION VALVE.....................................................................................................472 BLADE CONTROL VALVE...............................................................................................473 POWER ANGLE,POWER TILTDOZER...................................................................................473 BLADE LIFT,TILT VALVE.....................................................................................473 SUCTION VALVE (LIFT CIRCUIT)..............................................................................473 BLADE ANGLE VALVE.........................................................................................474 SAFETY VALVE,SUCTION VALVE (ANGLE CIRCUIT)................................................................474 MAIN RELIEF VALVE.........................................................................................475 RIPPER CONTROL VALVE..............................................................................................476 WORK EQUIPMENT CYLINDER...........................................................................................478 STRAIGHT CYLINDER.............................................................................................478 POWER ANGLE,POWER TILTDOZER...................................................................................480 RIPPER CYLINDER...............................................................................................482 62 TESTING AND ADJUSTING..............................................................................................483 STANDARDS FOR TESTING AND ADJUSTING...............................................................................484 TESTING AND ADJUSTING TOOL LIST...................................................................................490 MEASUREMENT LOCATIONS FOR HYDRAULIC OIL PRESSURE..................................................................491 HYDRAULIC OIL PRESSURE ADJUSTMENT.................................................................................491 BLEEDING AIR FROM HYDRAULIC CYLINDERS.............................................................................492 TROUBLESHOOTING...................................................................................................493 HOW TO USE DIAGNOSTIC TABLES..................................................................................495 PREVENTING RECURRENCE OF THE SAME TROUBLE ....................................................................497 DIAGNOSTIC TABLES.............................................................................................498 1. INSUFFICIENT RAISING POWER AND RAISING SPEED OF BLADE..................................................498 2. BLADE FAILS TO BE RAISED...............................................................................499 3. BLADE CANNOT LIFT THE MACHINE BODY.....................................................................500 4. EXCESSIVE HYDRAULIC DRIFT OF BLADE.....................................................................501 5. THE BLADE FLUCTUATES UP AND DOWN IN LEVELING WORK (WITH CONTROL LEVER IN HOLD POSITION)................502 6. THE BLADE LOWERS.......................................................................................502 7. THE BLADE IS RAISED UNEVENLY (APPLICABLE ONLY TO STRAIGHT DOZER).......................................502 8. INSUFFICIENT TILTING POWER AND TILTING SPEED,OR INABILITY TO RAISE THE MACHINE BODY WITH TILT DOZER....503 9. THE BLADE FAILS TO TILT................................................................................504 10. EXCESSIVE HYDRAULIC DRIFT OF TILTED BLADE.............................................................505 63 DISASSEMBLY AND ASSEMBLY...........................................................................................506 HYDRAULIC PUMP....................................................................................................507 DISMOUNTING...................................................................................................507 MOUNTING......................................................................................................508 WORK EQUIPMENT CONTROL VALVE......................................................................................509 DISMOUNTING...................................................................................................509 MOUNTING......................................................................................................511 DISASSEMBLY...................................................................................................513 ASSEMBLY......................................................................................................513 LIFT CYLINDER.....................................................................................................517 DISMOUNTING...................................................................................................517 MOUNTING......................................................................................................517 DISASSEMBLY...................................................................................................518 ASSEMBLY......................................................................................................522 64 MAINTENANCE STANDARD...............................................................................................526 HYDRAULIC CONTROL VALVE...........................................................................................527 STRAIGHT-TILTDOZER............................................................................................527 POWER ANGLE,POWER TILTDOZER...................................................................................529 RIPPER CONTROL VALVE..............................................................................................533 SERVO VALVE.......................................................................................................534 JOYSTICK CONTROL SPECIFICATION................................................................................534 CYLINDER..........................................................................................................535 STRAIGHT-TILTDOZER............................................................................................535 POWER ANGLE, POWER TILTDOZER..................................................................................537 RIPPER LIFT CYLINDER..............................................................................................539 HYDRAULIC PUMP....................................................................................................540 70 WORK EQUIPMENT.........................................................................................................541 71 STRUCTURE AND FUNCTION.............................................................................................541 STRAIGHT-TILTDOZER................................................................................................542 POWER ANGLE, POWER TILTDOZER......................................................................................543 RIPPER............................................................................................................544 73 DISASSEMBLY AND ASSEMBLY...........................................................................................545 WORK EQUIPMENT....................................................................................................546 DISMOUNTING...................................................................................................546 MOUNTING......................................................................................................547 STRAIGHT-TILTDOZER................................................................................................548 INSTALLATION AND ADJUSTMENT...................................................................................548 WORK EQUIPMENT....................................................................................................550 REMOVAL.......................................................................................................550 INSTALLATION..................................................................................................551 BLADE.............................................................................................................552 REMOVAL.......................................................................................................552 INSTALLATION..................................................................................................552 BLADE LIFT CYLINDER...............................................................................................553 REMOVAL.......................................................................................................553 INSTALLATION..................................................................................................553 ANGLE CYINDER.....................................................................................................554 REMOVAL.......................................................................................................554 INSTALLATION..................................................................................................554 TILT CYLINDER.....................................................................................................555 REMOVAL.......................................................................................................555 INSTALLATION..................................................................................................555 DASHBOARD ........................................................................................................556 DISMOUNTING...................................................................................................556 MOUNTING......................................................................................................558 OPERATOR'S SEAT AND FRAME.........................................................................................560 DISMOUNTING...................................................................................................560 MOUNTING......................................................................................................563 74 MAINTENANCE STANDARD...............................................................................................566 STRAIGHT-TILTDOZER................................................................................................567 POWER ANGLE, POWER TILTDOZER......................................................................................570 RIPPER (DRP060)...................................................................................................573 80 ELECTRICAL SYSTEM......................................................................................................575 81 STRUCTURE AND FUNCTION.............................................................................................575 ELECTRICAL WIRING DIAGRAM.........................................................................................576 ELECTRICAL CIRCUIT DIAGRAM........................................................................................577 82 TESTING AND ADJUSTING..............................................................................................580 TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE).....................................................................581 E-1 ENGINE DOES NOT START.....................................................................................582
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