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Komatsu D60A,E,P,PL-7 D65A,E,P-7 Bulldozer Shop Manual – PDF DOWNLOAD
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Description
Komatsu D60A,E,P,PL-7 D65A,E,P-7 Bulldozer Shop Manual
FILE DETAILS:
Komatsu D60A,E,P,PL-7 D65A,E,P-7 Bulldozer Shop Manual
Language : English
Pages : 570
Downloadable : YES
Format : PDF
Size : 43.2 MB
Serial Number : 40001 and UP
DESCRIPTION:
Komatsu D60A,E,P,PL-7 D65A,E,P-7 Bulldozer Shop Manual
FOREWORD:
This shop manual has been prepared as an aid in improving the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and ‘make judgements. Make sure you understand the contents of this manual and use it to full effect at every availably opportunity.
Organization:
This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into chapters for each main group of components; these chapters are further divided into the following ‘ sections.
Structure and function : This section explains the structure and. function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
Testing and adjusting : This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Diagnoses” to “Causes” are, also in- cluded in this section.
Disassembly and assembly :
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
Maintenance standards :
This. seetion gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu D60A,E,P,PL-7 D65A,E,P-7 Bulldozer Shop Manual
COVER................................................................................... 1 CONTENTS................................................................................ 5 GENERAL................................................................................. 17 01GENERAL........................................................................... 19 GENERAL VIEWS................................................................... 20 GENERAL ASSEMBLY DRAWING........................................................ 23 SPECIFICATIONS.................................................................. 25 ENGINE ASSEMBLY DRAWING......................................................... 27 ENGINE SPECIFICATIONS........................................................... 28 WEIGHT TABLE.................................................................... 29 TABLE OF OIL AND COOLANT QUANTITIES............................................. 32 OIL AND WATER FILLING AND DRAIN POINTS.......................................... 33 POSITIONS OF SERIAL NUMBERS..................................................... 36 GENERAL INSTRUCTIONS............................................................ 39 ENGINE.................................................................................. 59 11 STRUCTURE AND FUNCTION........................................................... 61 RADIATOR AND OIL COOLER......................................................... 62 REVERSIBLE FAN (OPTIONAL)....................................................... 64 ENGINE MOUNT.................................................................... 65 POWER-TAKE OFF (P.T.O).......................................................... 66 ENGINE CONTROL.................................................................. 68 FUEL TANK....................................................................... 69 12 TESTING AND ADJUSTING............................................................ 71 CHECKING AND ADJUSTING VALVE CLEARANCE.......................................... 72 MEASURING COMPRESSION PRESSURE.................................................. 73 CHECKING AND ADJUSTING V-BELT TENSION........................................... 74 13 DISASSEMBLY AND ASSEMBLY......................................................... 75 STARTING MOTOR.................................................................. 76 ALTERNATOR...................................................................... 77 ENGINE OIL COOLER............................................................... 78 STEERING OIL COOLER............................................................. 80 PT PUMP......................................................................... 82 WATER PUMP...................................................................... 84 INJECTOR........................................................................ 90 CYLINDER HEAD................................................................... 92 RADIATOR (D60)..................................................................102 RADIATOR, TORQUE CONVERTER OIL COOLER (D65).....................................104 RADIATOR GUARD..................................................................112 ENGINE (D60)....................................................................118 ENGINE (D65)....................................................................124 POWER TRAIN.............................................................................133 21 STRUCTURE AND FUNCTION...........................................................135 GENERAL (D60-7).................................................................136 GENERAL (D65-7).................................................................138 POWER TRAIN HYDRAULIC SYSTEM (D60-7)............................................140 POWER TRAIN HYDRAULIC SYSTEM (D65S-7)...........................................142 MAIN CLUTCH (D60-7).............................................................144 MAIN CLUTCH PUMP (D60-7)........................................................152 MAIN CLUTCH HYDRAULIC BOOSTER (D60-7)...........................................153 MAIN CLUTCH LUBRICATION (D60-7).................................................157 TRANSMISSION (D60-7)............................................................158 TORGUE CONVERTER (D65-7)........................................................168 TORQFLOW TRANSMISSION (D65-7)...................................................172 TORQFLOW TRANSMISSION CONTROL LINKAGE (D65-7)...................................182 TORQFLOW HYDRAULIC SYSTEM (D65-7)...............................................183 TORQFLOW HYDRAULIC CONTROL (D65-7)..............................................184 TRANSMISSION CONTROL VALVE (D65-7)..............................................186 TRANSMISSION LUBRICATING SYSTEM (D65-7).........................................192 TORQFLOW PUMP (D65-7)...........................................................194 TRANSMISSION OIL FILTER (D65-7).................................................195 STEERING CLUTCH AND BRAKE PIPING................................................197 STEERING CLUTCH AND BRAKE HYDRAULIC SYSTEM......................................198 BEVEL GEAR AND STEERING CLUTCH..................................................200 STEERING CONTROL VALVE..........................................................204 STEERING BRAKE AND BOOSTER......................................................210 STEERING RELIEF VALVE...........................................................216 STEERING PUMP...................................................................218 STEERING STRAINER...............................................................219 STEERING OIL FILTER.............................................................220 STEERING LEVER-CONTROL LINKAGE (STEERING CLUTCH AND BRAKE LINKAGE MECHANISM)....221 BRAKE PEDAL LINKAGE.............................................................222 FINAL DRIVE (D60 65A, E-7)......................................................223 FINAL DRIVE (D60 65P-7).........................................................224 22 TESTING AND ADJUSTING............................................................227 OIL PRESSURE MEASURING POINTS...................................................228 ADJUSTING MAIN CLUTCH (D60).....................................................229 ADJUSTING STEERING LEVER TRAVEL.................................................230 ADJUSTING CLEARANCE BETWEEN BRAKE BAND AND DRUM.................................231 ADJUSTING BRAKE PEDAL TRAVEL....................................................232 23 DISASSEMBLY AND ASSEMBLY.........................................................233 MAIN CLUTCH (D60)...............................................................234 MAIN CLUTCH BOOSTER (D60).......................................................246 TRANSMISSION (D60)..............................................................250 TORQUE CONVERTER (D65)..........................................................266 TORQUE CONVERTER RELIEF, REGULATOR VALVE ASSEMBLY (D65).........................280 TORQFLOW TRANSMISSION (D65).....................................................282 TRANSMISSION CONTROL VALVE (D65)................................................314 BEVEL GEAR SHAFT, BEVEL GEAR ASSEMBLY...........................................318 STEERING CLUTCH.................................................................332 STEERING CONTROL VALVE..........................................................344 STEERING MAIN RELIEF VALVE......................................................348 MAIN CLUTCH, STEERING PUMP ASSEMBLY (D60).......................................350 TRANSMISSION PUMP, STEERING PUMP (D65)..........................................351 FINAL DRIVE 1ST PINION..........................................................352 FINAL DRIVE.....................................................................354 24 MAINTENANCE STANDARD.............................................................365 MAIN CLUTCH (D60-7).............................................................366 TRANSMISSION (D60-7)............................................................372 TORQUE CONVERTER (D65-7)........................................................376 TORQFLOW TRANSMISSION (D65-7)...................................................380 BEVEL GEAR SHAFT AND STEERING SYSTEM............................................386 STEERING BRAKE..................................................................394 FINAL DRIVE.....................................................................396 UNDERCARRIAGE...........................................................................399 31 STRUCTURE AND FUNCTION...........................................................401 TRACK GROUP.....................................................................402 RECOIL SPRING...................................................................405 IDLER...........................................................................406 CARRIER ROLLER..................................................................407 TRACK ROLLER....................................................................408 TRACK...........................................................................410 SUSPENSION......................................................................414 33 DISASSEMBLY AND ASSEMBLY.........................................................417 TRACK FRAME.....................................................................418 RECOIL SPRING...................................................................420 FRONT IDLER.....................................................................424 TRACK ROLLER....................................................................425 CARRIER ROLLER..................................................................426 TRACK...........................................................................427 34 MAINTENANCE STANDARD.............................................................435 TRACK FRAME.....................................................................436 RECOIL SPRING...................................................................437 IDLER...........................................................................438 TRACK ROLLER....................................................................440 CARRIER ROLLER..................................................................442 MEASURING PROCEDURE OF ROLLERS..................................................444 TRACK...........................................................................446 MEASURING PROCEDURE OF TRACK....................................................454 SUSPENSION......................................................................456 HYDRAULIC SYSTEM........................................................................457 61 STRUCTURE AND FUNCTION...........................................................459 HYDRAULIC OIL PIPING FOR BLADE LIFT.............................................460 HYDRAULIC OIL PIPING FOR BLADE TILT.............................................461 PIPPER PIPING AND CONTROL LINKAGE...............................................462 HYDRAULIC PUMP..................................................................463 HYDRAULIC CONTROL SYSTEM........................................................464 BLADE CONTROL...................................................................472 HYDRAULIC TANK..................................................................474 BLADE LIFT CONTROL VALVE........................................................478 BLADE LIFT AND TILT CONTROL VALVE...............................................479 MAIN RELIEF VALVE...............................................................480 SUCTION VALVE...................................................................481 RIPPER CONTROL VALVE............................................................482 BLADE LIFT CYLINDER.............................................................484 BLADE TILT CYLINDER.............................................................485 PIPPER CYLINDER.................................................................485 HYDRAULIC CYLINDER..............................................................486 62 TESTING AND ADJUSTING............................................................489 MEASURING AND ADJUSTING WORK EQUIPMENT OIL PRESSURE.............................490 63 DISASSEMBLY AND ASSEMBLY.........................................................491 HYDRAULIC PUMP..................................................................492 HYDRAULIC CONTROL VALVE.........................................................493 BLADE LIFT CYLINDER.............................................................502 BLADE TILT CYLINDER.............................................................503 HYDRAULIC CYLINDER..............................................................504 64 MAINTENANCE STANDARD.............................................................511 HYDRAULIC CONTROL VALVE.........................................................512 RIPPER CONTROL VALVE............................................................516 CYLINDER........................................................................517 HYDRAULIC PUMP..................................................................520 WORK EQUIPMENT..........................................................................521 71 STRUCTURE AND FUNCTION...........................................................523 ANGLEDOZER......................................................................524 STRAIGHT-TILTDOZER..............................................................525 STRAIGHTDOZER...................................................................526 RIPPER..........................................................................528 73 DISASSEMBLY AND ASSEMBLY.........................................................531 WORK EQUIPMENT (ANGLE DOZER)....................................................532 WORK EQUIPMENT (TILTDOZER)......................................................533 DASHBOARD.......................................................................536 OPERATOR'S SEAT, FRAME ASSEMBLY.................................................538 74 MAINTENANCE STANDARD.............................................................549 ANGLEDOZER......................................................................550 STRAIGHT-TILTDOZER..............................................................554 STRAIGTDOZER....................................................................558 RIPPER (DRP060).................................................................560 OTHERS..................................................................................563 91 ELECTRICAL SYSTEM................................................................565 BATTERY HANDLING................................................................566 ELECTRIC WIRE CODE..............................................................567 ELECTRICAL WIRING DIAGRAM.......................................................569 ELECTRICAL CIRCUIT DIAGRAM......................................................570
KOMATSU D60A,E,P,PL-7 D65A,E,P-7 BULLDOZER SHOP MANUAL – PDF DOWNLOAD:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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