KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM007205) KOMATSU D65EX 12 – PDF DOWNLOAD

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KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM007205) KOMATSU D65EX 12

KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM007205) KOMATSU D65EX 12 – PDF DOWNLOAD:

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KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM007205) KOMATSU D65EX 12

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM007205) KOMATSU D65EX 12

MAIN MENU...............................................................................................  0
COVER...................................................................................................  1
1.  FOREWORD............................................................................................  2
2.  SAFETY INFORMATION..................................................................................  3
3.  INTRODUCTION........................................................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.......................................  5
5.  CONTENTS............................................................................................  6
SAFETY.................................................................................................. 10
	6.  GENERAL PRECAUTIONS............................................................................. 11
	7.  PRECAUTIONS DURING OPERATION.................................................................... 16
		7.1  BEFORE STARTING ENGINE..................................................................... 16
		7.2  AFTER STARTING ENGINE...................................................................... 18
		7.3  TRANSPORTATION............................................................................. 24
		7.4  BATTERY.................................................................................... 25
		7.5  TOWING..................................................................................... 27
	8.  PRECAUTIONS FOR MAINTENANCE..................................................................... 28
		8.1  BEFORE CARRYING OUT MAINTENANCE............................................................ 28
		8.2  DURING MAINTENANCE......................................................................... 32
	9.  POSITION FOR ATTACHING SAFETY LABELS............................................................ 37
		9.1  POSITION FOR ATTACHING SAFETY LABELS....................................................... 37
OPERATION............................................................................................... 42
	10.  GENERAL VIEW................................................................................... 43
		10.1  GENERAL VIEW OF MACHINE................................................................... 43
		10.2  GENERAL VIEW OF CONTROLS AND GAUGES....................................................... 44
	11.  EXPLANATION OF COMPONENTS...................................................................... 47
		11.1  FRONT PANEL (METERS, LAMPS, SWITCHES)..................................................... 48
		11.2  SWITCHES.................................................................................. 61
		11.3  CONTROL LEVERS, PEDALS.................................................................... 64
		11.4  FUSE BOX.................................................................................. 71
		11.5  POWER PICKUP CONNECTORS................................................................... 72
		11.6  GREASE PUMP HOLDER........................................................................ 73
		11.7  SHOVEL HOLDER............................................................................. 73
		11.8  DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)............................................... 73
		11.9  SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)................................. 74
		11.10  CAP WITH LOCK (VANDALISM-PROOF MACHINES)................................................. 74
		11.11  HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)............................................ 75
		11.12  DOOR POCKET (MACHINES EQUIPPED WITH CAB)................................................. 75
		11.13  ASHTRAY (MACHINES EQUIPPED WITH CAB)..................................................... 75
		11.14  TOOL BOX................................................................................. 75
		11.15  USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO).................................. 76
		11.16  HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB).................................... 80
		11.17  HANDLING HEATER (MACHINES EQUIPPED WITH CAB)............................................. 84
	12.  OPERATION...................................................................................... 85
		12.1  CHECK BEFORE STARTING ENGINE.............................................................. 85
		12.2  STARTING ENGINE........................................................................... 97
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE...............................................103
		12.4  MOVING MACHINE............................................................................105
		12.5  SHIFTING GEAR.............................................................................106
		12.6  SHIFTING BETWEEN FOREWORD AND REVERSE.....................................................107
		12.7  STEERING MACHINE..........................................................................108
		12.8  STOPPING MACHINE..........................................................................111
		12.9  PRECAUTIONS FOR OPERATION.................................................................112
		12.10  PARKING MACHINE..........................................................................114
		12.11  CHECK AFTER FIINISHING WORK..............................................................115
		12.12  STOPPING ENGINE..........................................................................116
		12.13  CHECK AFTER STOPPING.....................................................................117
		12.14  LOCKING..................................................................................117
		12.15  WORK POSSIBLE USING BULLDOZER............................................................118
		12.16  ADJUSTING POSTURE OF WORK EQUIPMENT......................................................119
		12.17  TIPS FOR LONGER UNDERCARRIAGE LIFE.......................................................123
	13.  TRANSPORTATION.................................................................................126
		13.1  LOADING, UNLOADING WORK...................................................................126
		13.2  PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE.........................................127
		13.3  PRECAUTIONS FOR TRANSPORTATION............................................................128
		13.4  PRECAUTIONS WHEN REMOVING WORK EQUIPMENT..................................................128
		13.5  REMOVING CAB (MACHINES EQUIPPED WITH CAB).................................................128
		13.6  LIFTING THE MACHINE.......................................................................129
	14.  COLD WEATHER OPERATION.........................................................................132
		14.1  PRECAUTIONS FOR LOW TEMPERATURE...........................................................132
		14.2  AFTER COMPLETION OF WORK..................................................................134
		14.3  AFTER COLD WEATHER........................................................................134
	15.  LONG-TERM STORAGE..............................................................................135
		15.1  BEFORE STORAGE............................................................................135
		15.2  DURING STORAGE............................................................................135
		15.3  AFTER STORAGE.............................................................................135
	16.  TROUBLESHOOTING................................................................................136
		16.1  AFTER RUNNING OUT OF FUEL.................................................................136
		16.2  IF BATTERY IS DISCHARGED..................................................................136
		16.3  OTHER TROUBLE.............................................................................139
MAINTENANCE.............................................................................................144
	17.  GUIDES TO MAINTENANCE..........................................................................145
	18.  OUTLINES OF SERVICE............................................................................148
		18.1  OUTLINE OF OIL, FUEL, COOLANT.............................................................148
		18.2  RELATING TO ELECTRIC SYSTEM...............................................................150
	19.  WEAR PARTS LIST................................................................................151
	20.  USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...........................153
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.................................................157
		21.1  INTRODUCTION OF NECESSARY TOOLS...........................................................157
		21.2  TORQUE LIST...............................................................................158
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..................................................159
	23.  MAINTENANCE SCHEDULE CHART.....................................................................162
	24.  SERVICE PROCEDURE..............................................................................165
		24.1  WHEN REQUIRED.............................................................................165
		24.2  CHECK BEFORE STARTING.....................................................................185
		24.3  EVERY 50 HOURS SERVICE....................................................................190
		24.4  EVERY 250 HOURS SERVICE...................................................................191
		24.5  EVERY 500 HOURS SERVICE...................................................................202
		24.6  EVERY 1000 HOURS SERVICE..................................................................206
		24.7  EVERY 2000 HOURS SERVICE..................................................................211
		24.8  EVERY 4000 HOURS SERVICE..................................................................214
SPECIFICATIONS..........................................................................................216
	25.  SPECIFICATIONS.................................................................................217
OPTIONS, ATTACHMENTS....................................................................................222
	26.  GENERAL PRECAUTIONS............................................................................223
		26.1  PRECUATIONS RELATED TO SAFETY.............................................................223
	27.  USING SEAT BELT................................................................................224
		27.1  FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER.....................................224
		27.2  ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER............................................225
	28.  HANDLING DELUXE SEAT...........................................................................226
	29.  HANDLING ACCUMULATOR...........................................................................228
		29.1  METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....228
	30.  EQUIPPING THE FIRE EXTIGUISHER AND THE FIRST-AID KIT...........................................229

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