KOMATSU D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00057-03) – PDF DOWNLOAD

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KOMATSU D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00057-03)

KOMATSU D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00057-03) – PDF DOWNLOAD:

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KOMATSU D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00057-03)

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.

TABLE OF CONTENTS:

KOMATSU D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00057-03)

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  5
	INTRODUCTION...............................................................................  7
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  7
		VISIBILITY FROM OPERATOR'S SEAT........................................................  8
	NECESSARY INFORMATION......................................................................  9
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  9
		ENGINE SERIAL NO. PLATE................................................................  9
		POSITION OF SERVICE METER.............................................................. 10
		TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 17
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 17
		SAFETY LABELS.......................................................................... 18
		WARNING TAG............................................................................ 21
	GENERAL PRECAUTIONS........................................................................ 22
	PRECAUTIONS FOR OPERATION.................................................................. 30
		STARTING ENGINE........................................................................ 30
		OPERATION.............................................................................. 32
		TRANSPORTATION......................................................................... 35
		BATTERY................................................................................ 36
		TOWING................................................................................. 38
	PRECAUTIONS FOR MAINTENANCE................................................................ 39
OPERATION...................................................................................... 46
	GENERAL VIEW............................................................................... 47
		GENERAL VIEW OF MACHINE................................................................ 47
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 48
	EXPLANATION OF COMPONENTS.................................................................. 51
		FRONT PANEL............................................................................ 51
		SWITCHES............................................................................... 78
		CONTROL LEVERS AND PEDALS.............................................................. 82
		CIRCUIT BREAKER........................................................................ 90
		FUSE................................................................................... 91
		FUSIBLE LINK........................................................................... 92
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 93
		CAP WITH LOCK.......................................................................... 94
		DOOR - OPEN LOCK....................................................................... 96
		SASH GLASS INTERMEDIATE LOCK........................................................... 96
		DOOR POCKET............................................................................ 97
		OPENING AND CLOSING ENGINE SIDE COVER.................................................. 97
		ASHTRAY................................................................................ 98
		CUP HOLDER............................................................................. 98
		TOOL BOX............................................................................... 98
		SHOVEL HOLDER.......................................................................... 99
		CAR STEREO, HANDLING...................................................................100
		AIR CONDITIONER, HANDLING..............................................................108
	OPERATION..................................................................................113
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................113
		STARTING ENGINE........................................................................129
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................133
		STOPPING ENGINE........................................................................136
		MACHINE OPERATION......................................................................137
		SHIFTING GEARS.........................................................................140
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................143
		STEERING MACHINE.......................................................................145
		PRECAUTIONS FOR OPERATION..............................................................147
		WORK POSSIBLE USING BULLDOZER..........................................................149
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................151
		PARKING MACHINE........................................................................156
		CHECK AFTER FINISHING WORK.............................................................157
		LOCKING................................................................................158
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................159
	TRANSPORTATION.............................................................................162
		TRANSPORTATION MEANS...................................................................162
		REMOVING CAB...........................................................................162
		PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................162
		PRECAUTIONS WHEN REMOVING ROPS.........................................................163
		LOADING, UNLOADING WORK................................................................164
		LIFTING MACHINE........................................................................167
		TRAVELING ON ROADS.....................................................................169
	COLD WEATHER OPERATION.....................................................................170
		PRECAUTIONS FOR LOW TEMPERATURE........................................................170
		AFTER COMPLETION OF WORK...............................................................172
		AFTER COLD WEATHER.....................................................................172
	LONG-TERM STORAGE..........................................................................173
		BEFORE STORAGE.........................................................................173
		DURING STORAGE.........................................................................173
		AFTER STORAGE..........................................................................173
	TROUBLESHOOTING............................................................................174
		AFTER RUNNING OUT OF FUEL..............................................................174
		METHOD OF TOWING MACHINE...............................................................175
		IF BATTERY IS DISCHARGED...............................................................176
		OTHER TROUBLE..........................................................................180
MAINTENANCE....................................................................................184
	GUIDE TO MAINTENANCE.......................................................................185
	OUTLINE OF SERVICE.........................................................................188
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................188
		RELATING TO ELECTRIC SYSTEM............................................................191
		HANDLING HYDRAULIC SYSTEM..............................................................192
	WEAR PARTS LIST............................................................................193
		WEAR PARTS LIST........................................................................193
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................195
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................196
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....197
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................198
		TORQUE LIST............................................................................198
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................199
		SAFETY CRITICAL PARTS..................................................................199
	MAINTENANCE SCHEDULE CHART.................................................................201
		MAINTENANCE SCHEDULE CHART.............................................................201
		ADJUST INJECTOR........................................................................203
	SERVICE PROCEDURE..........................................................................204
		WHEN REQUIRED..........................................................................204
		CHECK BEFORE STARTING..................................................................232
		EVERY 50 HOURS SERVICE.................................................................233
		EVERY 250 HOURS SERVICE................................................................234
		EVERY 500 HOURS SERVICE................................................................244
		EVERY 1000 HOURS SERVICE...............................................................248
		EVERY 2000 HOURS SERVICE...............................................................256
		EVERY 4000 HOURS SERVICE...............................................................262
		EVERY 8000 HOURS SERVICE...............................................................265
SPECIFICATIONS.................................................................................266
	SPECIFICATIONS.............................................................................267
ATTACHMENTS, OPTIONS...........................................................................268
	GENERAL PRECAUTIONS........................................................................269
		PRECAUTIONS RELATED TO SAFETY..........................................................269
	SELECTION OF TRACK SHOE....................................................................270
		METHOD OF SELECTING SHOES..............................................................270
	HANDLING HYDRAULIC RIPPER..................................................................271
		GENERAL VIEW...........................................................................271
		EXPLANATION OF COMPONENTS..............................................................272
		OPERATION..............................................................................273
		TROUBLESHOOTING........................................................................275
		MAINTENANCE............................................................................276
		SPECIFICATIONS.........................................................................276
	HANDLING TRIMMING DOZER....................................................................277
		GENERAL VIEW...........................................................................277
		EXPLANATION OF COMPONENTS..............................................................278
		OPERATION..............................................................................280
		MAINTENANCE............................................................................283
		SPECIFICATIONS.........................................................................287
	AIR SUSPENSION SEAT........................................................................288
	DELUXE SEAT................................................................................290
	HEADREST...................................................................................292
	EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT..............................................293
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................294
		BASIC PRECAUTIONS......................................................................294
INDEX..........................................................................................296

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