KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP) – PDF DOWNLOAD

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KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)

KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP) – PDF DOWNLOAD:

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KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
• Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
• In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
• Operation and Maintenance Manual Storing Place For a machine with a cab, a pocket is provided on the inside of both right and left doors. For a machine with a ROPS canopy, a pocket is provided at the end of the floor. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-11)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ).

TABLE OF CONTENTS:

KOMATSU D65EX-15E0 D65PX-15E0 D65WX-15E0 OPERATION & MAINTENANCE MANUAL (SN:69001 & UP)

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	IMPORTANT SAFETY INFORMATION...............................................................  7
	INTENDED USE...............................................................................  8
		USE OF MACHINE.........................................................................  8
		GENERAL VIEW AND DIRECTIONS OF MACHINE.................................................  8
		VISIBILITY FROM OPERATOR'S SEAT........................................................  9
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 10
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 10
		ENGINE SERIAL NO. PLATE POSITION....................................................... 10
		ADDITIONAL EPA NAMEPLATE............................................................... 11
		SERVICE METER POSITION................................................................. 11
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 12
	CONTENTS................................................................................... 13
SAFETY......................................................................................... 18
	SAFETY..................................................................................... 19
	SAFETY LABELS.............................................................................. 22
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 22
		SAFETY LABELS.......................................................................... 23
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27
		PREPARATIONS FOR SAFE OPERATION........................................................ 27
		FIRE PREVENTION........................................................................ 29
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 31
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32
		UNAUTHORIZED MODIFICATION.............................................................. 32
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32
	PRECAUTIONS FOR OPERATION.................................................................. 33
		PRECAUTIONS FOR JOBSITE................................................................ 33
		STARTING ENGINE........................................................................ 36
		OPERATION.............................................................................. 38
		TRANSPORTATION......................................................................... 42
		TOWING................................................................................. 43
	PRECAUTIONS FOR MAINTENANCE................................................................ 44
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 44
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 48
OPERATION...................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 59
		FRONT PANEL............................................................................ 59
		SWITCHES............................................................................... 86
		CONTROL LEVERS AND PEDALS.............................................................. 90
		CIRCUIT BREAKER........................................................................ 99
		FUSE...................................................................................100
		FUSIBLE LINK...........................................................................101
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................102
		CAP WITH LOCK..........................................................................103
		DOOR - OPEN LOCK.......................................................................105
		SASH GLASS INTERMEDIATE LOCK...........................................................105
		DOOR POCKET............................................................................106
		OPENING AND CLOSING ENGINE SIDE COVER..................................................106
		ASHTRAY................................................................................107
		CUP HOLDER.............................................................................107
		TOOL BOX...............................................................................107
		SHOVEL HOLDER..........................................................................108
		CAR STEREO, HANDLING...................................................................109
		AIR CONDITIONER, HANDLING..............................................................117
	OPERATION..................................................................................123
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................123
		STARTING ENGINE........................................................................140
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................145
		STOPPING ENGINE........................................................................148
		MACHINE OPERATION......................................................................149
		SHIFTING GEARS.........................................................................152
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................155
		STEERING MACHINE.......................................................................157
		PRECAUTIONS FOR OPERATION..............................................................159
		WORK POSSIBLE USING BULLDOZER..........................................................161
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................163
		PARKING MACHINE........................................................................167
		CHECK AFTER FINISHING WORK.............................................................168
		LOCKING................................................................................169
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................170
	TRANSPORTATION.............................................................................173
		TRANSPORTATION MEANS...................................................................173
		REMOVING CAB...........................................................................173
		PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...............................................174
		PRECAUTIONS WHEN REMOVING ROPS.........................................................174
		LOADING, UNLOADING WORK................................................................175
		LIFTING MACHINE........................................................................178
		TRAVELING ON ROADS.....................................................................180
	COLD WEATHER OPERATION.....................................................................181
		PRECAUTIONS FOR LOW TEMPERATURE........................................................181
		AFTER COMPLETION OF WORK...............................................................182
		AFTER COLD WEATHER.....................................................................182
	LONG-TERM STORAGE..........................................................................183
		BEFORE STORAGE.........................................................................183
		DURING STORAGE.........................................................................183
		AFTER STORAGE..........................................................................183
	TROUBLESHOOTING............................................................................184
		AFTER RUNNING OUT OF FUEL..............................................................184
		METHOD OF TOWING MACHINE...............................................................185
		IF BATTERY IS DISCHARGED...............................................................186
		OTHER TROUBLE..........................................................................190
MAINTENANCE....................................................................................196
	GUIDE TO MAINTENANCE.......................................................................197
	OUTLINE OF SERVICE.........................................................................200
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................200
		RELATING TO ELECTRIC SYSTEM............................................................203
		HANDLING HYDRAULIC SYSTEM..............................................................204
	WEAR PARTS LIST............................................................................205
		WEAR PARTS LIST........................................................................205
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................207
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................208
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....209
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................210
		TORQUE LIST............................................................................210
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................211
		SAFETY CRITICAL PARTS..................................................................211
	MAINTENANCE SCHEDULE CHART.................................................................213
		MAINTENANCE SCHEDULE CHART.............................................................213
	SERVICE PROCEDURE..........................................................................215
		WHEN REQUIRED..........................................................................215
		CHECK BEFORE STARTING..................................................................237
		EVERY 50 HOURS SERVICE.................................................................238
		EVERY 250 HOURS SERVICE................................................................239
		EVERY 500 HOURS SERVICE................................................................248
		EVERY 1000 HOURS SERVICE...............................................................254
		EVERY 2000 HOURS SERVICE...............................................................263
		EVERY 4000 HOURS SERVICE...............................................................269
		EVERY 8000 HOURS SERVICE...............................................................272
SPECIFICATIONS.................................................................................274
	SPECIFICATIONS.............................................................................275
ATTACHMENTS, OPTIONS...........................................................................276
	GENERAL PRECAUTIONS........................................................................277
		PRECAUTIONS RELATED TO SAFETY..........................................................277
	SELECTION OF TRACK SHOE....................................................................278
		METHOD OF SELECTING SHOES..............................................................278
	HANDLING HYDRAULIC RIPPER..................................................................279
		GENERAL VIEW...........................................................................279
		EXPLANATION OF COMPONENTS..............................................................280
		OPERATION..............................................................................281
		TROUBLESHOOTING........................................................................283
		MAINTENANCE............................................................................284
		SPECIFICATIONS.........................................................................284
	HANDLING TRIMMING DOZER....................................................................285
		GENERAL VIEW...........................................................................285
		EXPLANATION OF COMPONENTS..............................................................286
		OPERATION..............................................................................288
		MAINTENANCE............................................................................291
		SPECIFICATIONS.........................................................................295
	AIR SUSPENSION SEAT........................................................................296
	DELUXE SEAT................................................................................298
	HEADREST...................................................................................300
	EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT..............................................301
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................302
		BASIC PRECAUTIONS......................................................................302
INDEX..........................................................................................304

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