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Komatsu D65EX-17 D65PX-17 D65WX-17 Bulldozer Operation & Maintenance Manual SN 1001 and up – PDF DOWNLOAD
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Komatsu D65EX-17 D65PX-17 D65WX-17 Bulldozer Operation & Maintenance Manual
Book Code: TEN00512-04
SERIAL NUMBERS 1001 and up
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Description
Komatsu D65EX-17 D65PX-17 D65WX-17 Bulldozer Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu D65EX-17 D65PX-17 D65WX-17 Bulldozer Operation & Maintenance Manual
COVER.................................................................................. 1 FOREWORD .............................................................................. 2 BEFORE READING THIS MANUAL ........................................................ 3 SAFETY INFORMATION ................................................................ 4 INTRODUCTION ...................................................................... 5 USE OF MACHINE ................................................................ 5 DIRECTIONS OF MACHINE ......................................................... 5 VISIBILITY FROM OPERATOR'S SEAT ............................................... 6 PRODUCT INFORMATION ............................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE .................. 7 EPA REGULATIONS, ENGINE NUMBER PLATE .......................................... 7 SERVICE METER LOCATION ........................................................ 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ................................... 8 CONTENTS .......................................................................... 9 SAFETY ................................................................................ 12 SAFETY ............................................................................ 13 SAFETY LABELS ..................................................................... 15 LOCATION OF SAFETY LABELS ..................................................... 15 SAFETY LABELS ................................................................. 16 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ........................... 20 PRECAUTIONS BEFORE STARTING OPERATION ......................................... 20 PREPARATIONS FOR SAFE OPERATION ............................................... 21 FIRE PREVENTION ............................................................... 23 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE .................................... 25 DO NOT GET CAUGHT IN WORK EQUIPMENT ........................................... 26 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES .................................. 27 UNAUTHORIZED MODIFICATION ..................................................... 27 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ................................ 27 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ............................... 27 PRECAUTIONS FOR OPERATION ......................................................... 28 PRECAUTIONS FOR JOBSITE ....................................................... 28 STARTING ENGINE ............................................................... 31 OPERATION ..................................................................... 33 TRANSPORTATION ................................................................ 37 TOWING ........................................................................ 38 PRECAUTIONS FOR MAINTENANCE ....................................................... 39 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ........................ 39 PRECAUTIONS FOR INSPECTION AND MAINTENANCE .................................... 43 OPERATION ............................................................................. 48 GENERAL VIEW ...................................................................... 49 GENERAL VIEW OF MACHINE ....................................................... 49 GENERAL VIEW OF CONTROLS AND GAUGES ........................................... 51 EXPLANATION OF COMPONENTS ......................................................... 53 MACHINE MONITOR ............................................................... 53 SWITCHES ......................................................................122 CONTROL LEVERS AND PEDALS .....................................................128 DUST INDICATOR ................................................................136 FUSE ..........................................................................136 FUSIBLE LINK ..................................................................138 ACCESSORY SOCKET ..............................................................138 AUXILIARY ELECTRIC POWER ......................................................139 OIL FILLER CAP ................................................................140 DOOR-OPEN LOCK ................................................................142 SASH GLASS INTERMEDIATE LOCK ..................................................142 DOOR POCKET ...................................................................143 ASHTRAY .......................................................................143 SHOVEL HOLDER .................................................................144 FIRE EXTINGUISHER .............................................................144 HANDLING AIR CONDITIONER ......................................................145 HANDLING RADIO ................................................................157 BATTERY DISCONNECT SWITCH .....................................................162 SYSTEM OPERATING LAMP .........................................................163 HANDLING Komatsu Diesel Particulate Filter (KDPF) .............................164 HANDLING KCCV FILTER ..........................................................174 HANDLING MACHINES EQUIPPED WITH KOMTRAX .......................................175 MACHINE OPERATIONS AND CONTROLS ...................................................177 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................177 STARTING ENGINE ...............................................................203 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...................................208 STOPPING ENGINE ...............................................................211 MACHINE OPERATION .............................................................212 SHIFTING GEARS ................................................................215 SHIFTING BETWEEN FORWARD AND REVERSE ..........................................220 STEERING THE MACHINE ..........................................................221 RULES FOR OPERATION ...........................................................224 RECOMMENDED APPLICATIONS ......................................................228 RECOMMENDED MODE BY APPLICATION ...............................................230 ADJUSTING WORK EQUIPMENT ......................................................232 PARKING MACHINE ...............................................................240 CHECK AFTER FINISHING WORK ....................................................242 LOCKING .......................................................................243 TIPS FOR LONGER UNDERCARRIAGE LIFE ............................................244 TRANSPORTATION ....................................................................247 TRANSPORTATION MEANS ..........................................................247 WHEN REMOVING WORK EQUIPMENT ..................................................247 LOADING AND UNLOADING WITH TRAILER ............................................248 LIFTING MACHINE ...............................................................251 TRAVELING ON ROADS ............................................................253 COLD WEATHER OPERATION ............................................................254 COLD WEATHER OPERATION INFORMATION ............................................254 AFTER DAILY WORK COMPLETION ...................................................255 AFTER COLD WEATHER SEASON .....................................................255 LONG-TERM STORAGE .................................................................256 BEFORE STORAGE ................................................................256 DURING STORAGE ................................................................256 AFTER STORAGE .................................................................256 STARTING MACHINE AFTER LONG-TERM STORAGE ......................................256 TROUBLES AND ACTIONS ..............................................................257 RUNNING OUT OF FUEL ...........................................................257 TOWING MACHINE ................................................................258 DISCHARGED BATTERY ............................................................259 OTHER TROUBLE .................................................................263 MAINTENANCE ...........................................................................268 RULES FOR MAINTENANCE .............................................................269 SERVICE METER READING .........................................................269 KOMATSU GENUINE REPLACEMENT PARTS .............................................269 KOMATSU GENUINE LUBRICANTS ....................................................269 ALWAYS USE CLEAN WASHER FLUID .................................................269 FRESH AND CLEAN LUBRICANTS ....................................................269 CHECK DRAINED OIL AND USED FILTER .............................................269 CAUTION FOR REFILLING OIL OR FUEL .............................................269 WELDING INSTRUCTIONS ..........................................................269 DO NOT DROP THINGS INSIDE MACHINE .............................................269 PRECAUTIONS FOR KDPF ..........................................................269 DUSTY JOBSITES ................................................................269 AVOID MIXING OIL ..............................................................270 OPENING AND CLOSING ENGINE SIDE COVER .........................................270 LOCKING INSPECTION COVERS .....................................................270 BLEED AIR FROM HYDRAULIC CIRCUIT ..............................................270 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...................................270 CHECKS AFTER INSPECTION AND MAINTENANCE .......................................270 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..........................271 OUTLINE OF MAINTENANCE ............................................................272 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ........................272 HANDLING ELECTRICAL COMPONENTS ................................................275 HYDRAULIC COMPONENTS ..........................................................276 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .....................................277 TIGHTENING TORQUE LIST ........................................................277 MAINTENANCE SCHEDULE ..............................................................278 MAINTENANCE SCHEDULE TABLE ....................................................278 MAINTENANCE PROCEDURE .............................................................280 WHEN REQUIRED .................................................................280 CHECKS BEFORE STARTING ........................................................312 EVERY 50 HOURS MAINTENANCE ....................................................313 EVERY 250 HOURS MAINTENANCE ...................................................315 EVERY 500 HOURS MAINTENANCE ...................................................323 EVERY 1000 HOURS MAINTENANCE ..................................................331 EVERY 2000 HOURS MAINTENANCE ..................................................341 EVERY 4000 HOURS MAINTENANCE ..................................................350 EVERY 4500 HOURS MAINTENANCE ..................................................352 EVERY 8000 HOURS MAINTENANCE ..................................................353 SPECIFICATIONS ........................................................................354 SPECIFICATIONS ....................................................................355 ATTACHMENTS AND OPTIONS ...............................................................358 GENERAL PRECAUTIONS ...............................................................359 PRECAUTIONS FOR SAFETY ........................................................359 HANDLING HYDRAULIC RIPPER .........................................................360 GENERAL VIEW ..................................................................360 EXPLANATION OF COMPONENTS .....................................................361 MACHINE OPERATION AND CONTROLS ................................................362 TROUBLES AND ACTIONS ..........................................................364 HANDLING 3 m WIDE BLADE ...........................................................365 GENERAL VIEW ..................................................................365 MACHINE OPERATION AND CONTROLS ................................................366 TRANSPORTATION ................................................................367 CHECKS AND MAINTENANCE ........................................................369 SPECIFICATIONS ................................................................370 HANDLING LANDFILL SPECIFICATIONS MACHINE ..........................................371 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................371 REPLACEMENT PARTS .....................................................................372 SAFETY CRITICAL PARTS .............................................................373 SAFETY CRITICAL PARTS LIST ....................................................373 CONSUMABLE PARTS ..................................................................374 CONSUMABLE PARTS LIST .........................................................374 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..........................................376 LUBRICATION CHART .............................................................376 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ..........379 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....381 INDEX .................................................................................382
KOMATSU D65EX-17 D65PX-17 D65WX-17 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 1001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu D65EX-17 D65PX-17 D65WX-17 Bulldozer Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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