Komatsu D75S-5 Crawler Loader Operation & Maintenance Manual SN 16591 and Up – PDF DOWNLOAD

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Komatsu D75S-5 Crawler Loader Operation & Maintenance Manual

FILE DETAILS:

Komatsu D75S-5 Crawler Loader Operation & Maintenance Manual

Model Specification: KOMATSU D75S-5 CRAWLER LOADER
Language: English
File Format: PDF
Total Pages: 189
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES

KOMATSU D75S-5 CRAWLER LOADER OPERATION & MAINTENANCE MANUAL SN 16591 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu D75S-5 Crawler Loader Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu D75S-5 Crawler Loader Operation & Maintenance Manual

MAIN MENU........................................................................  0
COVER............................................................................  1
1.  FOREWORD.....................................................................  2
2.  SAFETY INFORMATION...........................................................  3
3.  INTRODUCTION.................................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5.  CONTENTS.....................................................................  6
SAFETY........................................................................... 10
	6.  GENERAL PRECAUTIONS...................................................... 11
	7.  PRECAUTIONS DURING OPERATION............................................. 16
		7.1  BEFORE STARTING ENGINE.............................................. 16
		7.2  AFTER STARTING ENGINE............................................... 19
		7.3  TRANSPORTATION...................................................... 24
		7.4  BATTERY............................................................. 25
		7.5  TOWING.............................................................. 27
	8.  PRECAUTIONS FOR MAINTENANCE.............................................. 28
		8.1  BEFORE CARRYING OUT MAINTENANCE..................................... 28
		8.2  DURING MAINTENANCE.................................................. 32
	9.  POSITION FOR ATTACHING SAFETY LABELS..................................... 37
		9.1  POSITION FOR ATTACHING SAFETY LABELS................................ 37
OPERATION........................................................................ 42
	10.  GENERAL VIEW............................................................ 43
		10.1  GENERAL VIEW OF MACHINE............................................ 43
		10.2  GENERAL VIEW OF CONTROLS AND GAUGES................................ 44
	11.  EXPLANATION OF COMPONENTS............................................... 45
		11.1  METERS AND LAMPS................................................... 45
		11.2  SWITCHES........................................................... 47
		11.3  CONTROL LEVERS, PEDALS............................................. 49
		11.4  FUSE BOX........................................................... 53
		11.5  DUST INDICATOR..................................................... 54
		11.6  POWER PICKUP CONNECTOR............................................. 54
		11.7  LIFT ARM STAY...................................................... 55
		11.8  MANUAL POCKET...................................................... 55
	12.  OPERATION............................................................... 56
		12.1  CHECK BEFORE STARTING ENGINE....................................... 56
		12.2  STARTING ENGINE.................................................... 69
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 72
		12.4  MOVING MACHINE OFF................................................. 74
		12.5  SHIFTING GEAR...................................................... 75
		12.6  SHIFTING BETWEEN FORWARD AND REVERSE............................... 76
		12.7  STEERING MACHINE................................................... 77
		12.8  STOPPING MACHINE................................................... 79
		12.9  PRECAUTIONS FOR OPERATION.......................................... 81
		12.10  WORK POSSIBLE USING DOZER SHOVEL.................................. 82
		12.11  HOW TO USE INCHING PEDAL.......................................... 84
		12.12  PARKING MACHINE................................................... 88
		12.13  CHECK AFTER FINISHING WORK........................................ 89
		12.14  STOPPING ENGINE................................................... 90
		12.15  CHECK AFTER STOPPING ENGINE....................................... 91
		12.16  TIPS FOR LONGER UNDERCARRIAGE LIFE................................ 92
	13.  TRANSPORTATION.......................................................... 95
		13.1  LOADING, UNLOADING WORK............................................ 95
		13.2  PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE.................. 96
		13.3  LIFTING THE MACHINE................................................ 97
		13.4  PRECAUTIONS FOR TRANSPORTATION.....................................100
	14.  COLD WEATHER OPERATION..................................................101
		14.1  PRECAUTIONS FOR LOW TEMPERATURE....................................101
		14.2  AFTER COMPLETION OF WORK...........................................102
		14.3  AFTER COLD WEATHER.................................................103
	15.  LONG-TERM STORAGE.......................................................104
		15.1  BEFORE STORAGE.....................................................104
		15.2  DURING STORAGE.....................................................104
		15.3  AFTER STORAGE......................................................104
	16.  TROUBLESHOOTING.........................................................105
		16.1  AFTER RUNNING OUT OF FUEL..........................................105
		16.2  IF BATTERY IS DISCHARGED...........................................105
		16.3  OTHER TROUBLE......................................................108
MAINTENANCE......................................................................112
	17.  GUIDES TO MAINTENANCE...................................................113
	18.  OUTLINES OF SERVICE.....................................................115
		18.1  OUTLINE OF OIL, FUEL, COOLANT......................................115
		18.2  RELATING TO ELECTRIC SYSTEM........................................117
	19.  WEAR PARTS LIST.........................................................118
	20.  USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....119
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................123
		21.1  INTRODUCTION OF NECESSARY TOOLS....................................123
		21.2  TORQUE LIST........................................................124
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................125
	23.  MAINTENANCE SCHEDULE CHART..............................................126
	24.  SERVICE PROCEDURE.......................................................129
		24.1  INITIAL 250 HOURS SERVICE..........................................129
		24.2  WHEN REQUIRED......................................................130
		24.3  CHECK BEFORE STARTING..............................................140
		24.4  EVERY 40 HOURS SERVICE.............................................147
		24.5  EVERY 250 HOURS SERVICE............................................149
		24.6  EVERY 500 HOURS SERVICE............................................156
		24.7  EVERY 1000 HOURS SERVICE...........................................159
		24.8  EVERY 2000 HOURS SERVICE...........................................166
		24.9  EVERY 4000 HOURS SERVICE...........................................169
SPECIFICATIONS...................................................................170
	25.  SPECIFICATIONS..........................................................171
OPTIONS, ATTACHMENTS.............................................................174
	26.  INSTALLATION OF FIRE EXTINGUISHER.......................................175
	27.  HANDLING WITH CABIN INSTALLED...........................................176
		27.1  HOW TO READ LAMPS AND USE SWITCHES.................................176
		27.2  FUSE BOX...........................................................178
		27.3  DOOR LOCK..........................................................179
		27.4  WHEN RQUIRED.......................................................179
		27.5  PRECAUTIONS FOR WORK...............................................180
	28.  OPERATION OF AIRCONDITIONER.............................................181
		28.1  NAME OF EACH PART OF CONTROL PANEL.................................181
		28.2  OPERATION METHOD...................................................182
		28.3  PRECAUTIONS FOR USE OF AIRCONDITIONER..............................185
		28.4  INSPECTION AND MAINTENANCE.........................................186
	29.  GENERAL PRECAUTIONS.....................................................188
		29.1  SAFETY PRECAUTIONS.................................................188

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