Komatsu D85 15 Bulldozer Operation Maintenance Manual S/N 10001- PDF DOWNLOAD

Description

Komatsu D85 15 Bulldozer Operation Maintenance Manual S/N 10001

KOMATSU D85 15 BULLDOZER OPERATION MAINTENANCE MANUAL S/N 10001- PDF DOWNLOAD:

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DESCRIPTION:

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.

TABLE OF CONTENTS:

FOREWORD 1-2
SAFETY INFORMATION 1-3
NOISE 1-5
VIBRATION 1-5
INTRODUCTION 1-6
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1-6
NECESSARY INFORMATION 1-7
MACHINE SERIAL NO PLATE AND POSITION 1-7
ENGINE SERIAL NO PLATE AND POSITION 1-7
BLADE SERIAL NO PLATE POSITION 1-8
RIPPER SERIAL NO PLATE POSITION 1-8
ROPS, FOPS NO PLATE POSITION 1-8
POSITION OF SERVICE METER 1-8
TABLE OF ENTER SERIAL NO AND DISTRIBUTORN 1-9
CONTENTS 1-10
SAFETY
SAFETY 2-2
SAFETY LABELS 2-4
POSITIONS OF SAFETY PICTOGRAMS 2-4
SAFETY LABELS 2-5
GENERAL PRECAUTIONS 2-9
PRECAUTIONS FOR OPERATION 2-16
BEFORE STARTING ENGINE 2-16
OPERATION 2-17
TRANSPORTATION 2-19
BATTERY 2-20
TOWING 2-22
PRECAUTIONS FOR MAINTENENCE 2-23
CONTENTS
1-13
OPERATION
GENERAL VIEW 3-2
GENERAL VIEW OF MACHINE 3-2
GENERAL VIEW OF CONTROLS AND GAUGES 3-3
EXPLANATION OF COMPONENTS 3-5
FRONT PANEL 3-5
CHECK MONITOR GROUP 3-7
CAUTION MONITOR GROUP 3-8
EMERGENCY CAUTION ITEMS 3-10
METER GROUP 3-12
SWITCH 3-16
LAMP 3-19
METHOD OF USING DISPLAY PANEL B (Multi-information) 3-20
SWITCH 3-27
CONTROL LEVERS, PEDALS 3-30
DUST INDICATOR 3-34
POWER SOURSE 3-35
FUSE BOX 3-35
CIRCUIT BREAKER 3-36
FUSE CAPACITY AND NAME OF CIRCUIT 3-36
FUSIBLE LINK 3-37
DOOR OPEN LOCK 3-38
SASH GLASS INTERMEDIATE LOCK 3-38
DOOR POCKET 3-39
ASHTRAY 3-39
CAR STEREO, HANDLING 3-40
EXPRANATION OF COMPONENTS 3-40
METOD OF OPERATION 3-45
PRECAUTION WHEN USING 3-47
AIR CONDITIONER 3-48
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL 3-48
METHOD OF OPERATION 3-50
PRECAUTIONS WHEN USING 3-51
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE 3-51
CHECKS DURING OFF-SEASON 3-51
PROCEDURE FOR REPLACING RECEIVER 3-51
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL 3-51
CLEANING AIR FILTER 3-51
ACCUMULATOR, HANDLING 3-52
METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH
ACCUMULATOR 3-52
OPERATION 3-53
CHECK BEFORE STARTING ENGINE, ADJUST 3-53
WALK-AROUND CHECK 3-53
CHECK BEFORE STARTING 3-54
ADJUSTMENT 3-63
OPERATIONS AND CHECKS BEFORE STARTING ENGINE 3-67
STARTING ENGINE 3-69
NORMAL STARTING 3-69
STARTING IN COLD WEATHER 3-70
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-73
BREAKING IN THE MACHINE 3-73
NORMAL OPERATION 3-73
IN COLD AREAS 3-74
STOPPING ENGINE 3-75
CHECK AFTER STOPPING ENGINE 3-76
MOVING MACHINE OFF 3-76
STOPPING MACHINE 3-78
SHIFTING GEAR 3-79
SHIFTING BETWEEN FOEWARD AND REVERSE 3-82
STEERING MACHINE 3-84
NORMAL TURNING 3-84
TURNING WHILE DESCENDING A SLOPE 3-85
PRECAUTIONS FOR OPERATION 3-86
PAY ATTENTION TO GAUGES 3-86
PERMISSIBLE WATER DEPTH 3-86
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS 3-86
PRECAUTIONS ON SLOPE 3-86
METHOD OF USING BRAKES 3-86
PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS 3-87
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
3-87
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY 3-87
PARKING MACHINE 3-87
CHECK AFTER FINISHING WORK 3-88
LOCKING 3-89
WORK POSSIBLE USING BULLDOZER 3-89
DOZING 3-89
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING 3-89
FELLING TREES, REMOVING STUMPS 3-90
PUSHER OPERATIONS 3-90
SMOOTHING 3-90
RIPPER OPERATION 3-91
EFFECTIVE METHOD OF USE 3-91
DIGGING UP BOULDERS OR ROCKBED 3-91
OPERATING ON SLOPES 3-92
OPERATING METHOD FOR RIPPING OPERATIONS 3-93
BASIC OPERATING METHOD 3-93
RIPPING BY CLIFFS 3-94
RIPPING BY SLOPE FACES 3-94
DIGGING UP BOULDERS 3-94
PRECAUTIONS WHEN RIPPING 3-95
ADJUSTING POSTURE OF WORK EQUIPMENT 3-97
BLADE ADJUSTMENT 3-97
ADJUSTING RIPPER 3-99
TIPS FOR LONGER UNDERCARRIAGE LIFE 3-99
OPERATION METHOD 3-99
INSPECTION AND ADJUSTING 3-100
INSPECTION AND REPAIR 3-100
TRANSPORTATION 3-102
TRANSPORTATION PROCEDURE 3-102
LOADING, UNLOADING WORK 3-102
PRECAUTIONS FOR LOADING 3-102
METHOD OF LIFTING MACHINE 3-103
PRECAUTIONS FOR TRANSPORTATION 3-103
TRAVELING ON ROADS 3-104
REMOVAL OF CAB 3-104
INSTALLATION OF CAB 3-104
COLD WEATHER OPERATION 3-105
PRECAUTIONS FOR LOW TEMPERATURE 3-105
FUEL AND LUBRICANTS 3-105
COOLANT 3-105
BATTERY 3-106
AFTER COMPLETION OF WORK 3-106
AFTER COLD WEATHER 3-107
LONG-TERM STORAGE 3-108
BEFORE STORAGE 3-108
DURING STORAGE 3-108
AFTER STORAGE 3-108
TROUBLESHOOTING 3-109
AFTER RUNNING OUT OF FUEL 3-109
PROCEDURE FOR BLEEDING AIR 3-109
METHOD OF TOWING MACHINE 3-110
IF BATTERY IS DISCHARGED 3-111
STARTING ENGINE WITH BOOSTER CABLE 3-111
OTHER TROUBLE 3-114
ELECTRICAL SYSTEM 3-114
MONITOR PANEL 3-115
CHASSIS 3-115
ENGINE 3-118
CONTENTS
1-16
MAINTENANCE
GUIDES TO MAINTENANCE 4-2
OUTLINES OF SERVICE 4-4
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-4
OIL 4-4
FUEL 4-4
COOLANT 4-4
GREASE 4-4
CARRYING OUT KOWA (Komatsu Oil Wear Analysis) 4-5
STORING OIL AND FUEL 4-5
FILTERS 4-6
OUTLINE OF ELECTRIC SYSTEM 4-6
WEAR PARTS LIST 4-7
WEAR PARTS LIST 4-7
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4-8
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS 4-8
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4-12
TORQUE LIST 4-12
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-13
SAFETY CRITICAL PARTS 4-13
MAINTENANCE SCHEDULE CHART 4-16
MAINTENANCE SCHEDULE CHART 4-16
INTIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4-16
WHEN REQUIRED 4-16
CHECK BEFORE STARTING 4-16
EVERY 250 HOURS SERVICE 4-16
EVERY 500 HOURS SERVICE 4-16
EVERY 1000 HOURS SERVICE 4-17
EVERY 2000 HOURS SERVICE 4-17
EVERY 4000 HOURS SERVICE 4-17
EVERY 8000 HOURS SERVICE 4-17
SERVICE PROCEDURE 4-18
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4-18
WHEN REQUIRED 4-18
CHECK BEFORE STARTING 4-35
EVERY 250 HOURS SERVICE 4-36
EVERY 500 HOURS SERVICE 4-43
EVERY 1000 HOURS SERVICE 4-47
EVERY 2000 HOURS SERVICE 4-50
EVERY 4000 HOURS SERVICE 4-54
EVERY 8000 HOURS SERVICE 4-57
SPECIFICATIONS
SPECIFICATIONS 5-2
ATTACHMENTS, OPTIONS
GENERAL PRECAURIONS 6-2
PRECAUTIONS RELATED TO SAFETY 6-2
SELECTION OF TRACK SHOE 6-3
SELECTION OF TRACK SHOES 6-3
PROCEDURE FOR SELECTING RIPPER POINT 6-4
PROCEDURE FOR SELECTING RIPPER POINT 6-4
CAP WITH LOCK, HANDLING 6-5
METHOD OF OPENING AND CLOSING CAP WITH LOCK 6-5

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• This is the same manual used by the dealers to  diagnose and troubleshoot your vehicle
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