KOMATSU D85A-21, D85E-21, D85P-21 BULLDOZER Operation & Maintenance Manual (SEAM010500) – PDF DOWNLOAD

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KOMATSU D85A-21, D85E-21, D85P-21 BULLDOZER Operation & Maintenance Manual (SEAM010500)

KOMATSU D85A-21, D85E-21, D85P-21 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM010500) – PDF DOWNLOAD:

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KOMATSU D85A-21, D85E-21, D85P-21 BULLDOZER Operation & Maintenance Manual (SEAM010500)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU D85A-21, D85E-21, D85P-21 BULLDOZER Operation & Maintenance Manual (SEAM010500)

MAIN MENU.......................................................................  0
1. FOREWORD.....................................................................  3
2. SAFETY INFORMATION...........................................................  4
3. INTRODUCTION.................................................................  5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  6
5. CONTENTS.....................................................................  7
SAFETY.......................................................................... 11
	6. GENERAL PRECAUTIONS ..................................................... 12
	7. PRECAUTIONS DURING OPERATION ............................................ 17
		7.1 BEFORE STARTING ENGINE ............................................. 17
		7.2 OPERATING MACHINE .................................................. 19
		7.3 TRANSPORTATION ..................................................... 22
		7.4 BATTERY ............................................................ 23
		7.5 TOWING.............................................................. 24
	8. PRECAUTIONS FOR MAINTENANCE ............................................. 25
		8.1 BEFORE CARRYING OUT MAINTENANCE .................................... 25
		8.2 DURING MAINTENANCE ................................................. 27
	9. POSITION FOR ATTACHING SAFETY LABELS .................................... 32
		9.1 POSITION FOR ATTACHING SAFETY LABELS ............................... 32
OPERATION....................................................................... 35
	10. GENERAL VIEW ........................................................... 36
		10.1 GENERAL VIEW OF MACHINE ........................................... 36
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ............................... 37
	11. EXPLANATION OF COMPONENTS .............................................. 38
		11.1 MONITOR PANEL ..................................................... 38
		11.2 LAMP............................................................... 48
		11.3 SWITCHES .......................................................... 49
		11.4 CONTROL LEVERS, PEDALS ............................................ 51
		11.5 DUST INDICATOR .................................................... 56
		11.6 DOOR LOCK ......................................................... 56
		11.7 FUSE BOX .......................................................... 57
		11.8 CAR STEREO ........................................................ 58
		11.9 OPERATING THE AIR CONDITIONER ..................................... 64
		11.10 EQUIPPING THE FIRE EXTINGUISHER .................................. 69
	12. OPERATION .............................................................. 70
		12.1 CHECK BEFORE STARTING ENGINE ...................................... 70
		12.2 STARTING ENGINE ................................................... 80
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE....................... 82
		12.4 MOVING MACHINE..................................................... 83
		12.5 SHIFTING GEAR ..................................................... 85
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE............................... 85
		12.7 STEERING MACHINE .................................................. 86
		12.8 STOPPING MACHINE .................................................. 88
		12.9 PRECAUTIONS FOR OPERATION ......................................... 90
		12.10 WORK POSSIBLE USING BULLDOZER .................................... 92
		12.11 PARKING MACHINE .................................................. 94
		12.12 CHECK AFTER FINISHING WORK ....................................... 95
		12.13 STOPPING ENGINE................................................... 96
		12.14 CHECK AFTER STOPPING ENGINE ...................................... 97
		12.15 LOCKING .......................................................... 97
		12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE ............................... 98
	13. TRANSPORTATION .........................................................101
		13.1 LOADING, UNLOADING WORK ...........................................101
		13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE .................102
		13.3 LIFTING POSITIONS .................................................102
		13.4 PRECAUTIONS FOR TRANSPORTATION ....................................103
		13.5 REMOVING AND INSTALLING CAB .......................................104
	14. COLD WEATHER OPERATION .................................................107
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ...................................107
		14.2 AFTER COMPLETION OF WORK...........................................109
		14.3 AFTER COLD WEATHER ................................................109
	15. LONG-TERM STORAGE ......................................................110
		15.1 BEFORE STORAGE ....................................................110
		15.2 DURING STORAGE ....................................................110
		15.3 AFTER STORAGE .....................................................110
	16. TROUBLESHOOTING ........................................................111
		16.1 AFTER RUNNING OUT OF FUEL .........................................111
		16.2 METHOD OF TOWING MACHINE ..........................................111
		16.3 IF BATTERY IS DISCHARGED ..........................................111
		16.4 OTHER TROUBLE .....................................................114
MAINTENANCE.....................................................................117
	17. GUIDES TO MAINTENANCE ..................................................118
	18. OUTLINES OF SERVICE ....................................................120
		18.1 OUTLINE OF OIL, FUEL, COOLANT .....................................120
		18.2 RELATING TO ELECTRIC SYSTEM .......................................122
	19. WEAR PARTS LIST ........................................................123
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....124
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................128
		21.1 INTRODUCTION OF NECESSARY TOOLS ...................................128
		21.2 TORQUE LIST .......................................................129
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................130
	23. MAINTENANCE SCHEDULE CHART .............................................132
	24. SERVICE PROCEDURE ......................................................135
		24.1 INITIAL 250 HOURS SERVICE .........................................135
		24.2 WHEN REQUIRED .....................................................136
		24.3 CHECK BEFORE STARTING .............................................150
		24.4 EVERY 250 HOURS SERVICE ...........................................154
		24.5 EVERY 500 HOURS SERVICE ...........................................161
		24.6 EVERY 1000 HOURS SERVICE ..........................................165
		24.7 EVERY 2000 HOURS SERVICE ..........................................173
		24.8 EVERY 4000 HOURS SERVICE ..........................................175
SPECIFICATIONS..................................................................177
	25.  SPECIFICATIONS ........................................................178
OPTIONS, ATTACHMENTS............................................................183
	26. GENERAL PRECAUTIONS ....................................................184
		26.1 PRECAUTIONS RELATED TO SAFETY .....................................184
	27. USING SEAT BELT ........................................................185
		27.1 FASTEN THE BELT AND REMOVE IT IN THE  FOLLOWING MANNER ............185
		27.2 ADJUST THE BELT LENGTH IN THE  FOLLOWING MANNER....................186
	28. HANDLING CAP WITH LOCK .................................................187
		28.1 OPENING AND CLOSING LOCKABLE CAP ..................................187

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.