KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:11474 & UP) KOMATSU D85EX-15E0 – PDF DOWNLOAD

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KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:11474 & UP) KOMATSU D85EX-15E0

KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:11474 & UP) KOMATSU D85EX-15E0 – PDF DOWNLOAD:

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KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:11474 & UP) KOMATSU D85EX-15E0

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: A magazine box provided on the left side of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
• If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine

TABLE OF CONTENTS:

KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:11474 & UP) KOMATSU D85EX-15E0

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	IMPORTANT SAFETY INFORMATION...............................................................  4
	INTENDED USE...............................................................................  5
		USE OF MACHINE.........................................................................  5
		GENERAL VIEW AND DIRECTIONS OF MACHINE.................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		ENGINE SERIAL NO. PLATE POSITION.......................................................  7
		ADDITIONAL EPA NAMEPLATE...............................................................  8
		BLADE SERIAL NO. PLATE POSITION........................................................  8
		RIPPER SERIAL NO. PLATE POSITION.......................................................  8
		SERVICE METER POSITION.................................................................  9
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  9
	CONTENTS................................................................................... 10
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 18
		SAFETY LABELS.......................................................................... 19
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23
		PREPARATIONS FOR SAFE OPERATION........................................................ 23
		FIRE PREVENTION........................................................................ 25
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 27
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28
		UNAUTHORIZED MODIFICATION.............................................................. 28
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 28
	PRECAUTIONS FOR OPERATION.................................................................. 29
		PRECAUTIONS FOR JOBSITE................................................................ 29
		STARTING ENGINE........................................................................ 32
		OPERATION.............................................................................. 34
		TRANSPORTATION......................................................................... 38
		TOWING................................................................................. 39
	PRECAUTIONS FOR MAINTENANCE................................................................ 40
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 40
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 44
OPERATION...................................................................................... 50
	GENERAL VIEW............................................................................... 51
		GENERAL VIEW OF MACHINE................................................................ 51
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52
	EXPLANATION OF COMPONENTS.................................................................. 54
		FRONT PANEL............................................................................ 54
		SWITCHES............................................................................... 82
		CONTROL LEVERS AND PEDALS.............................................................. 86
		FUSE................................................................................... 93
		CIRCUIT BREAKER FOR MAIN POWER SUPPLY.................................................. 95
		CIRCUIT BREAKER........................................................................ 96
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 96
		CAP WITH LOCK.......................................................................... 97
		DOOR - OPEN LOCK....................................................................... 99
		SASH GLASS INTERMEDIATE LOCK........................................................... 99
		DOOR POCKET............................................................................100
		ASHTRAY................................................................................100
		TOOL BOX...............................................................................100
		CAR STEREO, HANDLING...................................................................101
		AIR CONDITIONER, HANDLING..............................................................109
		HANDLING HEATER........................................................................114
		EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER....................................115
	OPERATION..................................................................................123
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................123
		STARTING ENGINE........................................................................142
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................146
		STOPPING ENGINE........................................................................150
		MACHINE OPERATION......................................................................151
		SHIFTING GEARS.........................................................................154
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................159
		STEERING MACHINE.......................................................................161
		PRECAUTIONS FOR OPERATION..............................................................163
		WORK POSSIBLE USING BULLDOZER..........................................................166
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................168
		PARKING MACHINE........................................................................172
		CHECK AFTER FINISHING WORK.............................................................174
		LOCKING................................................................................174
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................175
	TRANSPORTATION.............................................................................178
		TRANSPORTATION MEANS...................................................................178
		REMOVING CAB...........................................................................178
		INSTALLATION OF CAB....................................................................179
		INSTALLATION OF ROPS...................................................................179
		LOADING, UNLOADING WORK................................................................180
		METHOD OF LIFTING MACHINE..............................................................183
		PRECAUTIONS FOR TRANSPORTATION.........................................................184
		TRAVELING ON ROADS.....................................................................184
	COLD WEATHER OPERATION.....................................................................185
		PRECAUTIONS FOR LOW TEMPERATURE........................................................185
		AFTER COMPLETION OF WORK...............................................................186
		AFTER COLD WEATHER.....................................................................186
	LONG-TERM STORAGE..........................................................................187
		BEFORE STORAGE.........................................................................187
		DURING STORAGE.........................................................................187
		AFTER STORAGE..........................................................................187
	TROUBLESHOOTING............................................................................188
		AFTER RUNNING OUT OF FUEL..............................................................188
		METHOD OF TOWING MACHINE...............................................................190
		IF BATTERY IS DISCHARGED...............................................................192
		OTHER TROUBLE..........................................................................196
MAINTENANCE....................................................................................202
	GUIDE TO MAINTENANCE.......................................................................203
	OUTLINE OF SERVICE.........................................................................206
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................206
		RELATING TO ELECTRIC SYSTEM............................................................209
		HANDLING HYDRAULIC SYSTEM..............................................................210
	WEAR PARTS LIST............................................................................211
		WEAR PARTS LIST........................................................................211
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................213
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................214
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....215
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................216
		TORQUE LIST............................................................................216
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................217
		SAFETY CRITICAL PARTS..................................................................217
	MAINTENANCE SCHEDULE CHART.................................................................219
		MAINTENANCE SCHEDULE CHART.............................................................219
	SERVICE PROCEDURE..........................................................................221
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................221
		WHEN REQUIRED..........................................................................222
		CHECK BEFORE STARTING..................................................................247
		EVERY 250 HOURS SERVICE................................................................248
		EVERY 500 HOURS SERVICE................................................................255
		EVERY 1000 HOURS SERVICE...............................................................260
		EVERY 2000 HOURS SERVICE...............................................................268
		EVERY 4000 HOURS SERVICE...............................................................274
		EVERY 8000 HOURS SERVICE...............................................................277
SPECIFICATIONS.................................................................................278
	SPECIFICATIONS.............................................................................279
ATTACHMENTS, OPTIONS...........................................................................280
	GENERAL PRECAUTIONS........................................................................281
		PRECAUTIONS RELATED TO SAFETY..........................................................281
	SELECTION OF TRACK SHOE....................................................................282
		METHOD OF SELECTING SHOES..............................................................282
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................283
	HANDLING TRIMMING DOZER....................................................................284
		GENERAL VIEW...........................................................................284
		EXPLANATION OF COMPONENTS..............................................................285
		MAINTENANCE............................................................................286
		SPECIFICATIONS.........................................................................290
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................291
		BASIC PRECAUTIONS......................................................................291
INDEX..........................................................................................292

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.