KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00102-05) – PDF DOWNLOAD

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KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00102-05)

KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00102-05) – PDF DOWNLOAD:

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KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00102-05)

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Operation and Maintenance Manual Storing Place A pocket for storing is provided on the inside of the right and left doors of the operator’s cab.
• If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-10)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU D85EX-15E0 D85PX-15E0 BULLDOZER OPERATION & MAINTENANCE MANUAL (TEN00102-05)

COVER..........................................................................................  1
FOREWORD.......................................................................................  3
	BEFORE READING THIS MANUAL.................................................................  4
	IMPORTANT SAFETY INFORMATION...............................................................  7
	INTENDED USE...............................................................................  8
		USE OF MACHINE.........................................................................  8
		GENERAL VIEW AND DIRECTIONS OF MACHINE.................................................  8
		VISIBILITY FROM OPERATOR'S SEAT........................................................  9
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 10
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 10
		ENGINE SERIAL NO. PLATE POSITION....................................................... 10
		ADDITIONAL EPA NAMEPLATE............................................................... 11
		BLADE SERIAL NO. PLATE POSITION........................................................ 11
		RIPPER SERIAL NO. PLATE POSITION....................................................... 11
		SERVICE METER POSITION................................................................. 12
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 12
	CONTENTS................................................................................... 13
SAFETY......................................................................................... 17
	SAFETY..................................................................................... 18
	SAFETY LABELS.............................................................................. 21
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 21
		SAFETY LABELS.......................................................................... 22
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26
		PREPARATIONS FOR SAFE OPERATION........................................................ 26
		FIRE PREVENTION........................................................................ 28
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31
		UNAUTHORIZED MODIFICATION.............................................................. 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31
	PRECAUTIONS FOR OPERATION.................................................................. 32
		PRECAUTIONS FOR JOBSITE................................................................ 32
		STARTING ENGINE........................................................................ 35
		OPERATION.............................................................................. 37
		TRANSPORTATION......................................................................... 41
		TOWING................................................................................. 42
	PRECAUTIONS FOR MAINTENANCE................................................................ 43
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 43
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 47
OPERATION...................................................................................... 53
	GENERAL VIEW............................................................................... 54
		GENERAL VIEW OF MACHINE................................................................ 54
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 55
	EXPLANATION OF COMPONENTS.................................................................. 57
		FRONT PANEL............................................................................ 57
		SWITCHES............................................................................... 85
		CONTROL LEVERS AND PEDALS.............................................................. 89
		FUSE................................................................................... 96
		CIRCUIT BREAKER FOR MAIN POWER SUPPLY.................................................. 98
		CIRCUIT BREAKER........................................................................ 99
		ELECTRIC POWER TAKE-OUT ADAPTER........................................................ 99
		CAP WITH LOCK..........................................................................100
		DOOR - OPEN LOCK.......................................................................102
		SASH GLASS INTERMEDIATE LOCK...........................................................102
		DOOR POCKET............................................................................103
		ASHTRAY................................................................................103
		TOOL BOX...............................................................................103
		CAR STEREO, HANDLING...................................................................104
		AIR CONDITIONER, HANDLING..............................................................112
		HANDLING HEATER........................................................................117
		EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER....................................118
	OPERATION..................................................................................126
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................126
		STARTING ENGINE........................................................................145
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................149
		STOPPING ENGINE........................................................................152
		MACHINE OPERATION......................................................................153
		SHIFTING GEARS.........................................................................156
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................161
		STEERING MACHINE.......................................................................163
		PRECAUTIONS FOR OPERATION..............................................................165
		WORK POSSIBLE USING BULLDOZER..........................................................168
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................170
		PARKING MACHINE........................................................................174
		CHECK AFTER FINISHING WORK.............................................................176
		LOCKING................................................................................176
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................177
	TRANSPORTATION.............................................................................180
		TRANSPORTATION MEANS...................................................................180
		REMOVING CAB...........................................................................180
		INSTALLATION OF CAB....................................................................181
		INSTALLATION OF ROPS...................................................................181
		LOADING, UNLOADING WORK................................................................182
		METHOD OF LIFTING MACHINE..............................................................185
		PRECAUTIONS FOR TRANSPORTATION.........................................................186
		TRAVELING ON ROADS.....................................................................186
	COLD WEATHER OPERATION.....................................................................187
		PRECAUTIONS FOR LOW TEMPERATURE........................................................187
		AFTER COMPLETION OF WORK...............................................................188
		AFTER COLD WEATHER.....................................................................188
	LONG-TERM STORAGE..........................................................................189
		BEFORE STORAGE.........................................................................189
		DURING STORAGE.........................................................................189
		AFTER STORAGE..........................................................................189
	TROUBLESHOOTING............................................................................190
		AFTER RUNNING OUT OF FUEL..............................................................190
		METHOD OF TOWING MACHINE...............................................................192
		IF BATTERY IS DISCHARGED...............................................................194
		OTHER TROUBLE..........................................................................198
MAINTENANCE....................................................................................203
	GUIDE TO MAINTENANCE.......................................................................204
	OUTLINE OF SERVICE.........................................................................207
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................207
		RELATING TO ELECTRIC SYSTEM............................................................210
		HANDLING HYDRAULIC SYSTEM..............................................................211
	WEAR PARTS LIST............................................................................212
		WEAR PARTS LIST........................................................................212
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................214
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................215
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....216
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................217
		TORQUE LIST............................................................................217
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................218
		SAFETY CRITICAL PARTS..................................................................218
	MAINTENANCE SCHEDULE CHART.................................................................220
		MAINTENANCE SCHEDULE CHART.............................................................220
	SERVICE PROCEDURE..........................................................................222
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................222
		WHEN REQUIRED..........................................................................223
		CHECK BEFORE STARTING..................................................................248
		EVERY 250 HOURS SERVICE................................................................249
		EVERY 500 HOURS SERVICE................................................................256
		EVERY 1000 HOURS SERVICE...............................................................261
		EVERY 2000 HOURS SERVICE...............................................................269
		EVERY 4000 HOURS SERVICE...............................................................275
		EVERY 8000 HOURS SERVICE...............................................................278
SPECIFICATIONS.................................................................................279
	SPECIFICATIONS.............................................................................280
ATTACHMENTS, OPTIONS...........................................................................281
	GENERAL PRECAUTIONS........................................................................282
		PRECAUTIONS RELATED TO SAFETY..........................................................282
	SELECTION OF TRACK SHOE....................................................................283
		METHOD OF SELECTING SHOES..............................................................283
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................284
	HANDLING TRIMMING DOZER....................................................................285
		GENERAL VIEW...........................................................................285
		EXPLANATION OF COMPONENTS..............................................................286
		MAINTENANCE............................................................................287
		SPECIFICATIONS.........................................................................291
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................292
		BASIC PRECAUTIONS......................................................................292
INDEX..........................................................................................293

PLEASE NOTE:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]