Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual SN P092001, P090001 and up – PDF DOWNLOAD
Original price was: $45.95.$17.95Current price is: $17.95.
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual
Book Code : CEAM007302
MACHINE MODEL SERIAL NUMBERS
D87E-2 P090001 and up
D87P-2 P092001 and up
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual
FILE DETAILS:
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual
Model Specification: KOMATSU D87E-2, D87P-2 CRAWLER DOZER
Language: English
File Format: PDF
Total Pages: 238
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU D87E-2, D87P-2 CRAWLER DOZER OPERATION & MAINTENANCE MANUAL SN P092001, P090001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual
FOREWORD:
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from Komatsu or your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult Komatsu or your local distributor for the latest available information on your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual
MAIN MENU............................................................................... 0 COVER................................................................................... 1 INTRODUCTION............................................................................ 7 FORWARD............................................................................. 8 SAFETY INFORMATION.................................................................. 8 INTRODUCTION........................................................................ 9 INTENDED USE.................................................................... 9 FEATURES........................................................................ 9 BREAKING IN THE MACHINE......................................................... 9 LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR........................... 10 P.I.N. PLATE LOCATION........................................................... 10 ENGINE SERIAL NO. PLATE LOCATION................................................ 10 TABLE TO ENTER NUMBERS AND DISTRIBUTOR.......................................... 10 ENGINE SERIAL NO. PLATE LOCATION................................................ 11 TABLE OF CONTENTS................................................................... 12 SAFETY.................................................................................. 19 WARNING LABELS...................................................................... 20 GENERAL PRECAUTIONS................................................................. 27 SAFETY RULES.................................................................... 27 SAFETY FEATURES................................................................. 27 UNAUTHORIZED MODIFICATION....................................................... 27 CLOTHING AND PERSONAL PROTECTIVE ITEMS.......................................... 27 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT.................................. 27 MOUNTING AND DISMOUNTING........................................................ 28 FIRE PREVENTION FOR FUEL AND OIL................................................ 28 CRUSHING OR CUTTING PREVENTION.................................................. 28 PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES.................................. 28 ASBESTOS DUST HAZARD PREVENTION................................................. 29 FIRE EXTINGUISHER AND FIRST AID KIT............................................. 29 PRECAUTIONS FOR ATTACHMENTS..................................................... 29 PRECAUTIONS FOR ROPS............................................................ 29 PRECAUTIONS DURING OPERATION........................................................ 30 BEFORE STARTING ENGINE.......................................................... 30 SAFETY AT WORK SITE......................................................... 30 FIRE PREVENTION............................................................. 30 IN OPERATOR’S COMPARTMENT................................................... 30 VENTILATION FOR ENCLOSED AREAS.............................................. 30 PRECAUTIONS FOR MIRROR AND LIGHTS........................................... 30 OPERATING MACHINE................................................................... 31 WHEN STARTING ENGINE............................................................ 31 PRECAUTIONS WHEN MOVING FORWARD OR BACKWARD..................................... 31 VISIBILITY...................................................................... 31 TRAVELING ON SLOPES............................................................. 31 OPERATE CAREFULLY ON SNOW....................................................... 32 WORKING ON LOOSE GROUND......................................................... 32 PARKING THE MACHINE............................................................. 32 TRANSPORTATION...................................................................... 33 LOADING AND UNLOADING........................................................... 33 SHIPPING........................................................................ 33 BATTERY......................................................................... 34 BATTERY HAZARD PREVENTION................................................... 34 STARTING WITH BOOSTER CABLES................................................ 34 TOWING.......................................................................... 35 PRECAUTIONS FOR MAINTENANCE......................................................... 36 BEFORE CARRYING OUT MAINTENANCE................................................. 36 WARNING TAG................................................................. 36 PROPER TOOLS................................................................ 36 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.................. 36 RULES TO FOLLOW WHEN ADDING FUEL OR OIL..................................... 36 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................... 38 RADIATOR COOLANT LEVEL...................................................... 38 USE OF LIGHTING............................................................. 38 OPENING AND CLOSING ENGINE SIDE DOORS....................................... 38 DURING MAINTENANCE.............................................................. 39 PERSONNEL................................................................... 39 ATTACHMENTS................................................................. 39 WORK UNDER THE MACHINE...................................................... 39 KEEP THE MACHINE CLEAN...................................................... 39 HANDLING HIGH PRESSURE HOSES................................................ 39 PRECAUTION WITH BATTERY..................................................... 39 PRECAUTION WITH HIGH PRESSURE OIL........................................... 40 PRECAUTION WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR PRESSURE.... 40 PRECAUTION WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION.......... 40 ROTATING FAN AND BELT....................................................... 40 WASTE MATERIALS............................................................. 40 OPERATION............................................................................... 41 GENERAL............................................................................. 42 VIEW OF MACHINE................................................................. 42 VIEWS OF CONTROLS AND GAUGES.................................................... 44 VIEWS OF CONTROLS AND GAUGES.................................................... 45 UNIVERSAL SYMBOLS............................................................... 46 EXPLANATIONS OF COMPONENTS.......................................................... 49 GENERAL......................................................................... 49 GAUGES AND WARNING LIGHTS....................................................... 49 FUEL GAUGE.................................................................. 50 ENGINE COOLANT WARNING LIGHT................................................ 50 ENGINE COOLANT TEMPERATURE WARNING LIGHT.................................... 50 ENGINE OIL PRESSURE WARNING LIGHT........................................... 50 AIR CLEANER SERVICE LIGHT................................................... 50 TRANSMISSION OIL FILTER WARNING LIGHT....................................... 50 TORQUE CONVERTER TEMPERATURE WARNING LIGHT.................................. 50 DRIVE TRAIN OIL PRESSURE WARNING LIGHT...................................... 50 EQUIPMENT FILTER WARNING LIGHT.............................................. 51 ENGINE COOLANT TEMPERATURE GAUGE............................................ 51 DRIVE TRAIN OIL TEMPERATURE GAUGE........................................... 51 VOLTMETER................................................................... 51 ENGINE OIL PRESSURE GAUGE................................................... 52 HOURMETER................................................................... 52 VISUAL WARNING ALARM........................................................ 52 AUDIO WARNING ALARM......................................................... 52 GEAR INDICATOR.............................................................. 53 AUDIO WARNING ALARM......................................................... 53 SWITCHES........................................................................ 54 KEY START SWITCH............................................................ 54 WORK LIGHT SWITCH........................................................... 55 GRID HEATER TIMER SWITCH.................................................... 55 GRID HEATER INDICATOR....................................................... 55 HORN SWITCH................................................................. 55 ELECTRICAL SYSTEM MASTER SWITCH............................................. 56 SEAT, SEAT BELT AND ARM RESTS................................................... 60 SEAT........................................................................ 60 SEAT BELT................................................................... 61 ARM REST.................................................................... 61 FUEL CONTROL LEVER.......................................................... 62 CONTROL LEVERS.................................................................. 63 FUEL CONTROL LEVER.......................................................... 63 SAFETY LOCK LEVER........................................................... 63 TRANSMISSION LEVER.......................................................... 64 STEERING LEVERS............................................................. 64 BLADE CONTROL LEVER......................................................... 64 TRANSMISSION/STEERING LEVER................................................. 65 Forward and Reverse Motion.................................................. 65 Range Gear Selection........................................................ 65 Pivot Turns and Modulated Turns............................................. 65 High or Low Steering Range and Power Turns.................................. 66 RIPPER CONTROL LEVER........................................................ 67 CAB CONTROLS................................................................ 68 Outer Door Handle........................................................... 68 PEDALS.......................................................................... 68 BRAKE PEDAL................................................................. 68 DECELERATOR PEDAL........................................................... 68 BRAKE PEDAL LOCK............................................................ 68 LEFT FOOT REST.............................................................. 68 LOCKING CAP..................................................................... 69 OPENING..................................................................... 69 LOCKING..................................................................... 69 OPERATION........................................................................... 70 CHECKS BEFORE STARTING ENGINE................................................... 70 GROUND LEVEL INSPECTION..................................................... 70 CHECK BEFORE STARTING....................................................... 73 OPERATIONS AND CHECKS BEFORE STARTING ENGINE................................ 78 STARTING ENGINE................................................................. 83 NORMAL STARTING............................................................. 83 COLD WEATHER STARTING....................................................... 84 OPERATIONS AND CHECKS AFTER ENGINE STARTS....................................... 88 NORMAL OPERATION............................................................ 88 NORMAL OPERATION............................................................ 89 COLD OPERATION.............................................................. 90 COLD OPERATION.............................................................. 91 MOVING THE MACHINE.............................................................. 92 SHIFTING THE TRANSMISSION....................................................... 95 CONVERTER OVERHEATING........................................................... 95 STEERING THE MACHINE............................................................ 95 DOWNGRADE OPERATION............................................................. 96 OPERATING OVER AN OBSTRUCTION................................................... 96 ATTACHING TOWED EQUIPMENT....................................................... 96 STOPPING THE MACHINE............................................................ 99 PRECAUTIONS FOR OPERATION.......................................................100 PERMISSIBLE WATER DEPTH.....................................................100 WHEN TRAVELING UP OR DOWN HILLS.............................................100 ON SLOPES...................................................................100 PARKING THE MACHINE.............................................................103 CHECK AFTER FINISHING WORK......................................................104 STOPPING THE ENGINE.............................................................107 CHECKS AFTER STOPPING ENGINE....................................................109 LOCKING.........................................................................109 LEFT SIDE...................................................................109 RIGHT SIDE..................................................................109 WORK POSSIBLE USING MOUNTED EQUIPMENT...........................................110 DOZING......................................................................110 SMOOTHING...................................................................110 CUTTING INTO HARD/FROZEN GROUND OR DITCHING.................................110 FELLING TREES, REMOVING STUMPS..............................................110 MOUNTED EQUIPMENT...................................................................111 SEMI U DOZER - D87E-2...........................................................111 GENERAL.....................................................................111 BLADE TILT..................................................................111 PITCHING THE BLADE..........................................................111 STRAIGHT ANGLE DOZER - D87E-2...................................................112 ANGLING BLADE...............................................................112 TILTING THE BLADE...........................................................113 LEVELLING BLADE.............................................................114 STRAIGHT DOZER - D87P-2.........................................................116 GENERAL.....................................................................116 BLADE TILT..................................................................116 PITCHING THE BLADE..........................................................116 RIPPER..........................................................................117 TIPS FOR LONGER UNDERCARRIAGE LIFE..............................................118 OPERATION METHOD............................................................118 INSPECTION AND ADJUSTMENT...................................................119 INSPECTION AND REPAIR.......................................................119 UTILITY BOX.........................................................................121 TRANSPORTATION......................................................................122 LOADING, UNLOADING THE MACHINE..................................................122 LIFTING THE MACHINE.............................................................122 SECURING THE MACHINE............................................................125 PRECAUTIONS.....................................................................126 COLD WEATHER OPERATIONS.............................................................127 PRECAUTIONS FOR LOW TEMPERATURE.................................................127 FUEL AND LUBRICANTS.........................................................127 COOLANT.....................................................................127 BATTERY.....................................................................127 AFTER COMPLETION OF WORK........................................................128 AFTER COLD WEATHER..............................................................128 LONG TERM STORAGE...................................................................129 BEFORE STORAGE..................................................................129 DURING STORAGE..................................................................129 AFTER STORAGE...................................................................129 TROUBLESHOOTING.....................................................................130 AFTER RUNNING OUT OF FUEL.......................................................130 IF BATTERY IS DISCHARGED........................................................130 STARTING ENGINE WITH BOOSTER CABLE..........................................130 OTHER TROUBLE...................................................................133 ELECTRICAL SYSTEM...........................................................133 CHASSIS.....................................................................134 ENGINE......................................................................135 METHODS OF TOWING MACHINE.......................................................136 MAINTENANCE.............................................................................137 GUIDES TO MAINTENANCE...............................................................138 OUTLINES OF SERVICE.................................................................140 OUTLINE OF OIL, FUEL, COOLANT...................................................140 OIL.........................................................................140 FUEL........................................................................140 COOLANT.....................................................................141 GREASE......................................................................141 STORING OIL AND FUEL........................................................141 FILTERS.....................................................................141 RELATING TO ELECTRICAL SYSTEM...............................................141 WEAR PARTS LIST.....................................................................142 USE OF FUEL, COOLANT AND LUBRICANTS.................................................143 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS................................143 ABBREVIATIONS...............................................................144 ENGINE OIL SPECIFICATIONS.......................................................144 NORMAL OPERATION............................................................144 ARCTIC OPERATION............................................................145 DRIVE TRAIN OIL SPECIFICATIONS..................................................145 TRACK FRONT IDLER, TRACK ROLLER, TOP IDLER OIL SPECIFICATIONS...................145 EQUIPMENT SYSTEM OIL SPECIFICATIONS.............................................145 FINAL DRIVE OIL OR PIVOT SHAFT HOUSING SPECIFICATIONS...........................145 COOLING SYSTEM..................................................................146 GENERAL.....................................................................146 WATER.......................................................................146 ANTIFREEZE..................................................................146 INHIBITORS/CONDITIONERS.....................................................147 FUEL SYSTEM.....................................................................148 GENERAL.....................................................................148 DIESEL FUEL SPECIFICATIONS..................................................148 STANDARD TIGHTENING TORQUES.........................................................149 INTRODUCTION OF NECESSARY TOOLS.................................................149 BOLT IDENTIFICATION CHART.......................................................150 GRADE 5 AND 8 NONPHOSPHATE COATED HARDWARE.................................151 GRADE 8 PHOSPHATE COATED HARDWARE...........................................152 STANDARD METRIC FASTENERS...................................................152 HYDRAULIC TUBES AND FITTINGS................................................153 HOSE CLAMPS.................................................................153 SPLIT FLANGE CONNECTIONS....................................................153 PERIODIC REPLACEMENT OF CRITICAL PARTS..............................................154 MAINTENANCE SCHEDULE CHART..........................................................155 SERVICE PROCEDURE...................................................................158 INITIAL 10 HOURS SERVICE........................................................158 BLADE CUTTING EDGE HARDWARE.................................................158 TRACK SHOE BOLT TORQUE......................................................158 TRUNNION HARDWARE...........................................................158 EVERY 10 HOURS SERVICE..........................................................159 CHECK RADIATOR COOLANT LEVEL................................................159 CHECK ENGINE CRANKCASE OIL LEVEL............................................159 CHECK OIL LEVEL IN HYDRAULIC TANK...........................................160 FILL FUEL TANK..............................................................163 CAB GLASS...................................................................163 FRONT AND REAR WORK LIGHT...................................................163 INSTRUMENT PANEL............................................................164 WINDOW WASHER RESERVOIR.....................................................164 AIR CLEANER CAP.............................................................164 DRIVE BELTS AND FAN.........................................................164 GROUND LEVEL INSPECTION.....................................................164 INSTRUMENTS AND WARNING LIGHTS..............................................164 EVERY 50 HOURS SERVICE..........................................................166 CHECK OIL LEVEL IN DRIVE TRAIN..............................................166 RADIATOR CORE...............................................................166 CHECK AND ADJUST TRACK TENSION..............................................166 LUBRICATION.................................................................168 INITIAL 250 HOURS SERVICE.......................................................169 DRIVE TRAIN PRESSURE FILTER.................................................169 CHANGE DRIVE TRAIN SYSTEM OIL...............................................170 DRIVE TRAIN SUCTION STRAINER................................................170 EQUIPMENT SYSTEM PILOT FILTER...............................................172 EQUIPMENT SYSTEM RETURN FILTER..............................................173 CHANGE EQUIPMENT SYSTEM OIL.................................................174 REPLACE FUEL FILTER CARTRIDGE...............................................177 ENGINE VALVE CLEARANCE......................................................179 EVERY 250 HOURS SERVICE.........................................................180 ENGINE FAN AND ALTERNATOR BELT..............................................180 LUBRICATION.................................................................180 REVERSIBLE FAN..............................................................181 CHANGE ENGINE CRANKCASE OIL AND FILTER......................................181 EVERY 500 HOURS SERVICE.........................................................184 REPLACE FUEL FILTER CARTRIDGE...............................................184 PIVOT SHAFT HOUSING OIL LEVEL...............................................186 DRIVE TRAIN SUCTION STRAINER................................................187 TRANSMISSION SCAVENGER SUCTION STRAINER.....................................188 EVERY 1000 HOURS SERVICE........................................................189 BATTERIES AND TERMINALS.....................................................189 CHANGE DRIVE TRAIN SYSTEM OIL...............................................190 DRIVE TRAIN PRESSURE FILTER.................................................190 REPLACE DRIVE TRAIN SYSTEM BREATHER.........................................191 DRAIN, FLUSH AND REFILL FINAL DRIVE OIL.....................................192 EQUIPMENT SYSTEM RETURN FILTER..............................................193 CLEAN HYDRAULIC RESERVOIR RELIEF VALVE......................................194 LUBRICATE GIMBAL TUBE.......................................................195 REPLACE CORROSION RESISTOR CARTRIDGE........................................195 EVERY 2000 HOURS SERVICE........................................................197 EQUIPMENT SYSTEM PILOT FILTER...............................................197 CHANGE EQUIPMENT SYSTEM OIL.................................................198 CLEAN ENGINE BREATHER ELEMENT...............................................199 ENGINE VALVE CLEARANCE......................................................199 CLEAN, CHECK TURBOCHARGER...................................................199 CHECK ALTERNATOR, STARTING MOTOR............................................199 CHECK VIBRATION DAMPER......................................................199 EVERY 4000 HOURS SERVICE........................................................200 CHECK WATER PUMP............................................................200 WHEN REQUIRED...................................................................201 CLEAN AIR CLEANER ELEMENTS..................................................201 FUEL TANK FILLER STRAINER...................................................204 CAB FRESH AIR FILTER........................................................204 DRAIN FUEL TANK SEDIMENT BOWL...............................................207 PILOT VALVE PLATE SURFACE LUBRICATION.......................................207 LINKAGE LUBRICATION.........................................................208 LINKAGE LUBRICATION.........................................................209 WEAR OF UNDERCARRIAGE COMPONENTS............................................211 SOCKETS AND DIAGONAL STRUT..................................................212 ELECTRICAL SYSTEM...........................................................213 SEAT BELT...................................................................217 ROPS MOUNTING BOLT TORQUE...................................................217 TRACK SHOE BOLT TORQUE......................................................217 BLADE CUTTING EDGES AND END BIT BOLT TORQUE.................................217 TRUNNION HARDWARE...........................................................218 CUTTING EDGE AND END BIT WEAR...............................................218 RIPPER POINTS FOR WEAR......................................................219 HYDRAULIC RESERVOIR STRAINERS...............................................219 DRAIN, FLUSH AND REFILL COOLING SYSTEM......................................221 TRANSMISSION SCAVENGER SCREEN...............................................222 CHECKING TENSION OF COMPRESSOR BELT.........................................222 ELECTRIC INTAKE AIR HEATER..................................................223 GREASE CAB DOOR HINGES......................................................223 CHECK WIPER BLADES..........................................................223 SPECIFICATIONS..........................................................................225 SPECIFICATIONS AND DIMENSIONS.......................................................226 SPECIFICATIONS..................................................................226 D87E-2 DIMENSIONS...............................................................228 SEMI U DOZER................................................................228 STRAIGHT ANGLE DOZER........................................................230 D87P-2 DIMENSIONS...............................................................232 STRAIGHT DOZER..............................................................232 OPTIONS, ATTACHMENTS....................................................................235 PRECAUTIONS RELATED TO SAFETY.......................................................236
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
1 review for Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual SN P092001, P090001 and up – PDF DOWNLOAD
Add a review
Tripp Layne –
Slow Download speed!!