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KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:67001 & UP) – PDF DOWNLOAD
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- KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:67001 & UP
- PUBLICATION NUMBER:TEN00013-00 (Replaces SEAM049901T)
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KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:67001 & UP)
KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:67001 & UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:67001 & UP)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
- Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully. Keep this manual at the storage location for the operation and maintenance manual given below, and have all personnel read it periodically.
- If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU GALEO D65EX-15 D65PX-15 D65WX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SN:67001 & UP)
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 FOREWORD........................................................................................................ 2 FOREWORD.................................................................................................... 3 SAFETY INFORMATION.......................................................................................... 7 INTRODUCTION................................................................................................ 9 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE............................................................ 9 NECESSARY INFORMATION....................................................................................... 10 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE............................................ 10 ENGINE SERIAL NO. PLATE................................................................................. 10 POSITION OF SERVICE METER............................................................................... 11 TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR....................................................................... 11 CONTENTS........................................................................................................ 12 SAFETY.......................................................................................................... 16 SAFETY...................................................................................................... 17 SAFETY LABELS........................................................................................... 19 POSITIONS OF SAFETY PICTOGRAMS...................................................................... 19 SAFETY LABELS....................................................................................... 20 GENERAL PRECAUTIONS..................................................................................... 24 SAFETY RULES........................................................................................ 24 IF PROBLEMS ARE FOUND............................................................................... 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS.............................................................. 24 FIRE EXTINGUISHER AND FIRST AID KIT................................................................. 24 SAFETY FEATURES..................................................................................... 24 KEEP MACHINE CLEAN.................................................................................. 25 INSIDE OPERATOR'S COMPARTMENT....................................................................... 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...................................................... 25 HANDRAILS AND STEPS................................................................................. 26 MOUNTING AND DISMOUNTING............................................................................ 26 NO PEOPLE ON ATTACHMENTS............................................................................ 26 CRUSHING OR CUTTING PREVENTION...................................................................... 26 PREVENTION OF BURNS................................................................................. 27 FIRE PREVENTION..................................................................................... 27 ACTION IF FIRE OCCURS............................................................................... 28 WINDOW WASHER LIQUID................................................................................ 28 PRECAUTIONS WHEN USING ROPS......................................................................... 28 UNAUTHORIZED MODIFICATION........................................................................... 29 SAFETY AT WORKSITE.................................................................................. 29 WORKING ON LOOSE GROUND............................................................................. 29 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.............................................................. 29 ENSURE GOOD VISIBILITY.............................................................................. 30 VENTILATION FOR ENCLOSED AREAS...................................................................... 30 CHECKING SIGNALMAN'S SIGNALS AND SIGNS.............................................................. 30 EMERGENCY EXIT FROM OPERATOR'S CAB.................................................................. 30 BE CAREFUL ABOUT ASBESTOS DUST...................................................................... 31 PRECAUTIONS FOR OPERATION............................................................................... 32 STARTING ENGINE..................................................................................... 32 CHECKS BEFORE STARTING ENGINE................................................................... 32 PRECAUTIONS WHEN STARTING....................................................................... 32 PRECAUTIONS IN COLD AREAS....................................................................... 32 OPERATION........................................................................................... 34 CHECKS BEFORE OPERATION......................................................................... 34 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE............................................ 34 PRECAUTIONS WHEN TRAVELING...................................................................... 34 TRAVELING ON SLOPES............................................................................. 35 USING BRAKES.................................................................................... 35 OPERATE CAREFULLY ON SNOW....................................................................... 35 PARKING MACHINE................................................................................. 36 TRANSPORTATION...................................................................................... 37 LOADING AND UNLOADING........................................................................... 37 SHIPPING........................................................................................ 37 BATTERY............................................................................................. 38 BATTERY HAZARD PREVENTION....................................................................... 38 STARTING WITH BOOSTER CABLE..................................................................... 39 TOWING.............................................................................................. 40 WHEN TOWING..................................................................................... 40 PRECAUTIONS FOR MAINTENANCE............................................................................. 41 WARNING TAG......................................................................................... 41 KEEP WORK PLACE CLEAN AND TIDY...................................................................... 41 APPOINT LEADER WHEN WORKING WITH OTHERS............................................................. 41 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.......................................... 41 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.................................................. 42 PROPER TOOLS........................................................................................ 43 ACCUMULATOR......................................................................................... 43 NO UNAUTHORIZED PERSONNEL INTO AREA................................................................. 43 ATTACHMENTS......................................................................................... 43 WORK UNDER THE MACHINE.............................................................................. 44 NOISE............................................................................................... 44 PRECAUTIONS WHEN USING HAMMER....................................................................... 44 REPAIR WELDING...................................................................................... 44 REMOVING BATTERY TERMINAL........................................................................... 44 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION................................. 45 DO NOT DISASSEMBLE RECOIL SPRING.................................................................... 45 PRECAUTION WITH HIGH-PRESSURE OIL................................................................... 45 PRECAUTION FOR HIGH FUEL PRESSURE................................................................... 45 HANDLING HIGH-PRESSURE HOSES........................................................................ 46 PRECAUTION FOR HIGH VOLTAGE......................................................................... 46 WASTE MATERIAL...................................................................................... 46 MAINTENANCE FOR AIR CONDITIONER..................................................................... 46 COMPRESSED AIR...................................................................................... 46 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....................................................... 47 OPERATION....................................................................................................... 48 GENERAL VIEW................................................................................................ 49 GENERAL VIEW OF MACHINE................................................................................. 49 GENERAL VIEW OF CONTROLS AND GAUGES..................................................................... 50 EXPLANATION OF COMPONENTS............................................................................... 53 FRONT PANEL......................................................................................... 53 SWITCHES............................................................................................ 80 CONTROL LEVERS AND PEDALS........................................................................... 84 CIRCUIT BREAKER..................................................................................... 92 FUSE................................................................................................ 93 FUSIBLE LINK........................................................................................ 94 ELECTRIC POWER TAKE-OUT ADAPTER..................................................................... 95 DOOR - OPEN LOCK.................................................................................... 96 SASH GLASS INTERMEDIATE LOCK........................................................................ 96 DOOR POCKET......................................................................................... 97 OPENING AND CLOSING ENGINE SIDE COVER............................................................... 97 ASHTRAY............................................................................................. 98 CUP HOLDER.......................................................................................... 98 TOOL BOX............................................................................................ 98 CAR STEREO, HANDLING................................................................................ 99 AIR CONDITIONER, HANDLING...........................................................................107 ACCUMULATOR, HANDLING...............................................................................112 OPERATION...............................................................................................113 CHECK BEFORE STARTING ENGINE, ADJUST................................................................113 STARTING ENGINE.....................................................................................129 OPERATIONS AND CHECKS AFTER STARTING ENGINE.........................................................134 STOPPING ENGINE.....................................................................................137 MACHINE OPERATION...................................................................................138 SHIFTING GEARS......................................................................................141 SHIFTING BETWEEN FORWARD AND REVERSE................................................................144 STEERING MACHINE....................................................................................146 PRECAUTIONS FOR OPERATION...........................................................................148 WORK POSSIBLE USING BULLDOZER.......................................................................150 ADJUSTING POSTURE OF WORK EQUIPMENT.................................................................152 PARKING MACHINE.....................................................................................156 CHECK AFTER STOPPING ENGINE.........................................................................157 CHECK AFTER FINISHING WORK..........................................................................157 LOCKING.............................................................................................158 TIPS FOR LONGER UNDERCARRIAGE LIFE..................................................................159 TRANSPORTATION..........................................................................................162 TRANSPORTATION MEANS................................................................................162 REMOVING CAB........................................................................................162 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT............................................................162 PRECAUTIONS WHEN REMOVING ROPS......................................................................163 LOADING, UNLOADING WORK.............................................................................164 LIFTING MACHINE.....................................................................................167 TRAVELING ON ROADS..................................................................................168 COLD WEATHER OPERATION..................................................................................169 PRECAUTIONS FOR LOW TEMPERATURE.....................................................................169 AFTER COMPLETION OF WORK............................................................................171 AFTER COLD WEATHER..................................................................................171 LONG-TERM STORAGE.......................................................................................172 BEFORE STORAGE......................................................................................172 DURING STORAGE......................................................................................172 AFTER STORAGE.......................................................................................172 TROUBLESHOOTING.........................................................................................173 AFTER RUNNING OUT OF FUEL...........................................................................173 MACHINE TOWING METHOD...............................................................................174 IF BATTERY IS DISCHARGED............................................................................175 OTHER TROUBLE.......................................................................................179 MAINTENANCE.....................................................................................................184 GUIDE TO MAINTENANCE........................................................................................185 OUTLINE OF SERVICE..........................................................................................188 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................................................188 RELATING TO ELECTRIC SYSTEM.............................................................................191 WEAR PARTS LIST.............................................................................................192 WEAR PARTS LIST.........................................................................................192 RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................................194 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................................195 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....................196 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................................197 TORQUE LIST.............................................................................................197 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................................198 SAFETY CRITICAL PARTS...................................................................................198 MAINTENANCE SCHEDULE CHART..................................................................................200 MAINTENANCE SCHEDULE CHART..............................................................................200 ADJUST INJECTOR.........................................................................................202 SERVICE PROCEDURE...........................................................................................203 WHEN REQUIRED...........................................................................................203 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................................................203 CLEAN INSIDE OF COOLING SYSTEM......................................................................206 CHECK TRACK TENSION.................................................................................209 CHECK AND TIGHTEN TRACK SHOE BOLTS..................................................................211 CHECK ELECTRICAL INTAKE AIR HEATER..................................................................211 REVERSE AND REPLACE END BITS AND CUTTING EDGES......................................................212 CLEAN, CHECK RADIATOR FINS..........................................................................214 CHECK, ADJUST AIR CONDITIONER.......................................................................216 GREASE DOOR HINGE...................................................................................217 CHECK DOOR LOCK STRIKER.............................................................................217 REPLACE DOOR DAMPER.................................................................................217 CHECK DOOR LATCH....................................................................................218 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..........................................................218 REPLACE WIPER BLADE.................................................................................219 CHECK IDLER OIL LEVEL, ADD OIL......................................................................220 ADJUST IDLER CLEARANCE..............................................................................220 LUBRICATING UNIVERSAL JOINT.........................................................................221 PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM......................................................222 CHECK BEFORE STARTING...................................................................................223 EVERY 50 HOURS SERVICE..................................................................................224 DRAIN WATER, SEDIMENT FROM FUEL TANK................................................................224 EVERY 250 HOURS SERVICE.................................................................................225 LUBRICATING.........................................................................................225 GREASE EQUALIZER BAR SIDE PIN.......................................................................227 GREASE EQUALIZER BAR CENTER PIN.....................................................................227 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL........................................................227 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..........................................................228 CHECK LEVEL OF BATTERY ELECTROLYTE..................................................................229 CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.........................................................231 CHECK, CLEAN ADDITIONAL FUEL STRAINER...............................................................232 CHECK BRAKE PERFORMANCE.............................................................................233 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)..............................................234 EVERY 500 HOURS SERVICE.................................................................................235 REPLACE FUEL FILTER CARTRIDGE.......................................................................235 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...................................237 REPLACE POWER TRAIN OIL FILTER ELEMENT..............................................................238 EVERY 1000 HOURS SERVICE................................................................................239 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....239 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.............................................................241 CHANGE OIL IN FINAL DRIVE CASE......................................................................242 CLEAN BREATHER......................................................................................242 REPLACE CORROSION RESISTOR CARTRIDGE................................................................243 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..........................................................243 CHECK PLAY OF TURBOCHARGER ROTOR....................................................................243 CHECK FOR LOOSE ROPS MOUNT BOLTS....................................................................243 EVERY 2000 HOURS SERVICE................................................................................244 CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT............................................244 REPLACE HYDRAULIC TANK BREATHER ELEMENT.............................................................245 CLEAN ENGINE BREATHER ELEMENT.......................................................................245 CHANGE OIL IN DAMPER CASE...........................................................................246 CLEAN, CHECK TURBOCHARGER...........................................................................247 CHECK VIBRATION DAMPER..............................................................................247 CHECK ALTERNATOR, STARTING MOTOR....................................................................247 CHECK ENGINE VALVE CLEARANCE, ADJUST................................................................247 CHECK INJECTOR......................................................................................247 EVERY 4000 HOURS SERVICE................................................................................248 CHECK WATER PUMP....................................................................................248 CHECK INJECTOR......................................................................................248 REPLACE INJECTOR ASSEMBLY...........................................................................248 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER..................................248 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.................................249 EVERY 8000 HOURS SERVICE................................................................................250 REPLACE INJECTOR NOZZLE TIP.........................................................................250 REPLACE HIGH-PRESSURE PIPING CLAMP..................................................................250 REPLACE FUEL SPLAY PREVENTION CAP...................................................................250 SPECIFICATIONS..................................................................................................252 SPECIFICATIONS..............................................................................................253 ATTACHMENTS, OPTIONS............................................................................................254 GENERAL PRECAUTIONS.........................................................................................255 PRECAUTIONS RELATED TO SAFETY...........................................................................255 HANDLING HYDRAULIC RIPPER...................................................................................256 GENERAL VIEW............................................................................................256 EXPLANATION OF COMPONENTS...............................................................................257 OPERATION...............................................................................................258 TROUBLESHOOTING.........................................................................................260 MAINTENANCE.............................................................................................261 SPECIFICATIONS..........................................................................................261 HANDLING TRIMMING DOZER.....................................................................................262 GENERAL VIEW............................................................................................262 EXPLANATION OF COMPONENTS...............................................................................263 OPERATION...............................................................................................265 MAINTENANCE.............................................................................................268 SPECIFICATIONS..........................................................................................272 DELUXE SEAT.................................................................................................273 HEADREST....................................................................................................275 EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT...............................................................276 INDEX...........................................................................................................278
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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