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KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) – PDF DOWNLOAD
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- KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:10001 & UP
- PUBLICATION NUMBER:SEAM042401
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Description
KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)
KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU GALEO GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:10001 & UP)
COVER............................................................................ 1 FOREWORD......................................................................... 2 FOREWORD..................................................................... 3 SAFETY INFORMATION........................................................... 6 INTENDED USE................................................................. 8 DIRECTIONS OF MACHINE.................................................... 8 LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR.................. 9 MACHINE SERIAL NO.PLATE POSITION......................................... 9 ENGINE SERIAL NO.PLATE POSITION.......................................... 9 SERVICE METER POSITION................................................... 10 TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR................................. 10 CONTENTS......................................................................... 11 SAFETY........................................................................... 14 SAFETY INFORMATION........................................................... 15 SAFETY LABELS................................................................ 17 POSITION FOR ATTACHING SAFETY LABELS..................................... 17 SAFETY LABELS............................................................ 18 GENERAL PRECAUTIONS.......................................................... 23 SAFETY RULES............................................................. 23 IF ABNORMALITIES ARE FOUND............................................... 23 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................... 23 FIRE EXTINGUISHER AND FIRST AID KIT...................................... 23 SAFETY FEATURES.......................................................... 23 KEEP MACHINE CLEAN....................................................... 24 INSIDE OPERATOR'S COMPARTMENT............................................ 24 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT........................... 24 HANDRAILS AND STEPS...................................................... 25 MOUNTING AND DISMOUNTING................................................. 25 DO NOT GET CAUGHT IN ARTICULATED PORTION................................. 25 PREVENTION OF BURNS...................................................... 26 FIRE PREVENTION.......................................................... 26 ACTION IF FIRE OCCURS.................................................... 27 WINDOW WASHER LIQUID..................................................... 27 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)............. 27 PRECAUTIONS FOR ATTACHMENTS.............................................. 28 UNAUTHORIZED MODIFICATION................................................ 28 SAFETY AT WORKSITE....................................................... 28 WORKING ON LOOSE GROUND.................................................. 28 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................... 28 ENSURE GOOD VISIBILITY................................................... 28 VENTILATION FOR ENCLOSED AREAS........................................... 28 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................... 30 EMERGENCY ESCAPE FROM OPERATOR'S CAB..................................... 30 ASBESTOS DUST HAZARD PREVENTION.......................................... 30 PRECAUTIONS DURING OPERATION................................................. 31 STARTING ENGINE.......................................................... 31 CHECKS BEFORE STARTING ENGINE,ADJUST................................. 31 PRECAUTIONS WHEN STARTING............................................ 31 PRECAUTIONS IN COLD AREAS............................................ 32 OPERATION................................................................ 33 CHECKS BEFORE STARTING OPERATION..................................... 33 PRECAUTIONS BEFORE MOVING OFF........................................ 33 PRECAUTIONS WHEN TRAVELING........................................... 33 PRECAUTIONS WHEN TRAVELING ON SLOPES................................. 34 PRECAUTIONS WHEN OPERATIONS ON SLOPES................................ 35 PROHIBITED OPERATIONS................................................ 35 PRECAUTIONS WHEN OPERATING........................................... 35 OPERATE CAREFULLY ON SNOW............................................ 35 PARKING MACHINE...................................................... 36 TRANSPORTATION........................................................... 37 LOADING AND UNLOADING................................................ 37 SHIPPING............................................................. 37 BATTERY.................................................................. 38 BATTERY HAZARD PREVENTION............................................ 38 STARTING WITH BOOSTER CABLES......................................... 39 TOWING................................................................... 40 WHEN TOWING.......................................................... 40 PRECAUTIONS FOR MAINTENANCE.................................................. 41 WARNING TAG.............................................................. 41 KEEP WORK PLACE CLEAN AND TIDY........................................... 41 APPOINT LEADER WHEN WORKING WITH OTHERS.................................. 41 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE............... 42 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....................... 43 PROPER TOOLS............................................................. 43 ACCUMULATOR.............................................................. 44 PERSONNEL................................................................ 44 ATTACHMENTS.............................................................. 44 WORK UNDER THE MACHINE................................................... 44 NOISE.................................................................... 44 PRECAUTIONS WHEN USING HAMMER............................................ 45 REPAIR WELDING........................................................... 45 REMOVING BATTERY TERMINAL................................................ 45 PRECAUTIONS WITH HIGH-PRESSURE OIL....................................... 45 HANDLING HIGH-PRESSURE HOSES............................................. 46 WASTE MATERIALS.......................................................... 46 MAINTENANCE OF AIR CONDITIONER........................................... 46 COMPRESSED AIR........................................................... 46 PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS............................ 46 PRECAUTIONS WITH TIRES....................................................... 47 HANDLING TIRES........................................................... 47 PRECAUTIONS WHEN STORING TIRE............................................ 47 OPERATION........................................................................ 48 GENERAL VIEW................................................................. 49 GENERAL VIEW OF MACHINE.................................................. 49 GENERAL VIEW OF CONTROLS AND GAUGES...................................... 50 EXPLANATION OF COMPONENTS.................................................... 52 METERS AND LAMPS......................................................... 52 SWITCHES................................................................. 59 CONTROL LEVERS,PEDALS.................................................... 68 DUST INDICATOR........................................................... 77 ARTICULATE LOCK PIN...................................................... 77 FUSE BOX................................................................. 77 OPERATION.................................................................... 79 CHECK BEFORE STARTING ENGINE............................................. 79 STARTING ENGINE.......................................................... 91 OPERATIONS,CHECKS AFTER STARTING ENGINE.................................. 94 STOPPING ENGINE.......................................................... 96 CHECK AFTER STOPPING ENGINE.............................................. 96 TRAVELING POSTURE FOR MACHINE............................................ 97 MOVING MACHINE OFF (FORWARD,REVERSE,SHIFTING GEAR),STOPPING.............. 98 TURNING MACHINE..........................................................102 OPERATING WORK EQUIPMENT.................................................105 WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER.......................111 PRECAUTIONS WHEN OPERATION...............................................132 ADJUSTING WORK EQUIPMENT POSTURE.........................................136 PARKING MACHINE..........................................................147 CHECKS AFTER COMPLETION OF OPERATION.....................................148 LOCKING..................................................................149 HANDLING THE TIRES.......................................................149 TRANSPORTATION...............................................................150 LOADING,UNLOADIGN WORK...................................................150 PRECAUTIONS FOR LOADING..................................................150 COLD WEATHER OPERATION.......................................................151 PRECAUTIONS FOR LOW TEMPERATURE..........................................151 CAUTIONS AFTER COMPLETION OF WORK........................................152 AFTER COLD WEATHER.......................................................152 LONG-TERM STORAGE............................................................153 BEFORE STORAGE...........................................................153 DURING STORAGE...........................................................153 AFTER STORAGE............................................................153 TROUBLESHOOTING..............................................................154 AFTER RUNNING OUT OF FUEL................................................154 WHEN LEANING PIPING IS DAMAGED...........................................154 TOWING THE MACHINE.......................................................155 IF BATTERY IS DISCHARGED.................................................157 OTHER TROUBLE............................................................160 MAINTENANCE......................................................................167 GUIDES TO MAINTENANCE........................................................168 OUTLINES OF SERVICE..........................................................170 HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC......................170 RELATING TO ELECTRIC SYSTEM..............................................172 WEAR PARTS...................................................................173 WEAR PARTS LIST..........................................................173 USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..........174 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...............................178 TORQUE LIST..............................................................178 PERIODIC REPLACEMENT OF CRITICAL PARTS.......................................179 CRITICAL PARTS...........................................................179 MAINTENANCE SCHEDULE CHART...................................................180 MAINTENANCE SCHEDULE CHART...............................................180 SERVICE PROCEDURE............................................................182 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...............182 WHEN REQUIRED............................................................183 CLEAN INSIDE OF COOLING SYSTEM.......................................183 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT..........................186 DRAIN WATER,SEDIMENT FROM WATER SEPARATOR............................189 CHECK ELECTRICAL INTAKE AIR HEATER...................................189 REPLACE THE CUTTING EDGES,REVERSE AND REPLACE END BIT................189 CHECK INCHING PEDAL..................................................189 CLEAN AIR CONDITIONER AIR FILTER.....................................190 CHECK REFRIGERANT (GAS) LEVEL........................................191 CHECK TENSION OF AIR CONDITIONER COMPRESSOR BELT.....................191 SELECTION AND INSPECTION OF TIRES....................................192 CHECK BEFORE STARTING....................................................194 EVERY 50 HOURS SERVICE...................................................195 LUBRICATING..........................................................195 EVERY 250 HOURS SERVICE..................................................196 LUBRICATING..........................................................196 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE.....202 CHECK OIL LEVEL IN TRANSMISSION CASE,ADD OIL.........................203 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL..........................204 CHECK OIL LEVEL IN TANDEM DRIVE CASE,ADD OIL.........................205 CHECK OIL LEVEL IN CIRCLE REVERSE GEAR CASE,ADD OIL..................205 CHECK OIL LEVEL IN HYDRAULIC TANK,ADD OIL............................206 CHECK LEVEL OF BATTERY ELECTROLYTE...................................207 CHECK BALL JOINT CLEARANCE,ADJUST....................................209 CHECK AND TIGHTEN WHEEL HUB NUT AND HUB BOLT.........................209 CHECKING WHEEL RIM,LOCK RING AND SIDE RING FOR CORROSION AND WEAR....209 CHECK FAN BELT TENSION,ADJUST........................................210 EVERY 500 HOURS SERVICE..................................................211 REPLACE FUEL FILTER/WATER SEPARATOR CARTRIDGE........................211 CLEAN,CHECK RADIATOR FINS............................................212 CHECK CIRCLE GUIDE CLEARANCE,ADJUST..................................212 EVERY 1000 HOURS SERVICE.................................................215 GREASE DRIVE SHAFT...................................................215 REPLACE TRANSMISSION OIL FILTER CARTRIDGE............................215 CHANGE OIL IN TRANSMISSION CASE,CLEAN STRAINER.......................216 CHANGE OIL IN FINAL DRIVE CASE.......................................217 REPLACE HYDRAULIC TANK FILTER ELEMENT................................217 CHECK LOOSENESS,PLAY OF BALL JOINT AT FRONT OF DRAWBAR...............218 CHECK TOE-IN,ADJUST..................................................218 CHECK FRONT WHEEL BEARING PLAY,ADJUST................................219 EVERY 2000 HOURS SERVICE.................................................220 CHANGE OIL IN HYDRAULIC TANK.........................................220 CHANGE OIL IN CIRCLE REVERSE GEAR CASE...............................221 CHANGE OIL IN TANDEM DRIVE CASE......................................222 CHECK DISC BRAKE.....................................................223 CHECK ALTERNATOR,STARTING MOTOR......................................224 CHECK ENGINE VALVE CLEARANCE,ADJUST..................................224 CHECK VIBRATION DAMPER...............................................224 CLEAN,CHECK TURBOCHARGER.............................................224 CHECK ACCUMULATOR GAS PRESSURE.......................................224 CHANGE GREASE IN FRONT WHEEL BEARING.................................224 EVERY 4000 HOURS SERVICE.................................................225 CHECK WATER PUMP.....................................................225 CHECK AND ADJUST AIR COMPRESSOR......................................225 CHECK FAN PULLEY.....................................................225 SPECIFICATIONS...................................................................226 SPECIFICATIONS...............................................................227 ATTACHMENTS,OPTIONS..............................................................228 HANDLING BLADE ACCUMULATOR...................................................229 FEATURES OF BLADE ACCUMULATOR............................................229 METHOD OF OPERATING BLADE ACCUMULATOR....................................230 CAR RADIO....................................................................231 EXPLANATION OF COMPONENTS................................................231 METHOD OF OPERATION......................................................234 PRECAUTIONS FOR USE......................................................236 AIR CONDITIONER..............................................................237 LOCATIONS AND FUNCTIONS OF CONTROL PANEL.................................237 METHOD OF OPERATION......................................................239 PRECAUTIONS WHEN USING...................................................239 TESTING AND MAINTENANCE..................................................239 INDEX............................................................................240
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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