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KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1 – PDF DOWNLOAD
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- KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:10001 & UP
- PUBLICATION NUMBER:SEAM044501T
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Description
KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1
KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1
COVER........................................................................... 1 FOREWORD........................................................................ 2 FOREWORD.................................................................... 3 SAFETY INFORMATION.......................................................... 6 INTRODUCTION................................................................ 8 DIRECTIONS OF MACHINE................................................... 8 PRODUCT INFORMATION......................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................. 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION..................... 10 SERVICE METER LOCATION.................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................. 11 CONTENTS........................................................................ 12 SAFETY.......................................................................... 15 SAFETY INFORMATION.......................................................... 16 SAFETY LABELS............................................................... 18 LOCATION OF SAFETY LABELS............................................... 18 SAFETY LABELS........................................................... 19 SAFETY INFORMATION.......................................................... 22 SAFETY RULES............................................................ 22 IF ABNORMALITIES ARE FOUND.............................................. 22 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS.............................. 22 FIRE EXTINGUISHER AND FIRST AID KIT..................................... 22 SAFETY EQUIPMENT........................................................ 22 KEEP MACHINE CLEAN...................................................... 23 OPERATOR'S SEAT EQUIPMENT............................................... 23 LEAVING OPERATOR'S SEAT WITH LOCK....................................... 23 HANDRAILS AND STEPS..................................................... 24 MOUNTING AND DISMOUNTING................................................ 24 NO PERSONS ON ATTACHMENTS............................................... 24 BURN PREVENTION......................................................... 25 FIRE PREVENTION AND EXPLOSION PREVENTION................................ 26 ACTION IF FIRE OCCURS................................................... 26 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION........ 27 ATTACHMENT INSTALLATION................................................. 27 ATTACHMENT COMBINATIONS................................................. 27 UNAUTHORIZED MODIFICATIONS.............................................. 27 SAFETY AT JOBSITE....................................................... 28 WORKING ON LOOSE GROUND................................................. 28 DISTANCE TO HIGH VOLTAGE CABLES......................................... 28 ENSURE GOOD VISIBILITY.................................................. 29 VENTILATION FOR ENCLOSED AREA........................................... 29 SIGNALMAN'S SIGNAL AND SIGNS............................................ 29 ASBESTOS DUST HAZARD PREVENTION......................................... 29 SAFETY MACHINE OPERATION.................................................... 30 STARTING ENGINE......................................................... 30 CHECKS BEFORE STARTING ENGINE....................................... 30 SAFETY RULES FOR STARTING ENGINE.................................... 30 SAFETY ENGINE IN COLD WEATHER....................................... 30 OPERATION............................................................... 31 CHECKS BEFORE OPERATION............................................. 31 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................ 31 SAFETY RULES FOR TRAVELING.......................................... 32 TRAVELING ON SLOPES................................................. 33 OPERATIONS ON SLOPES................................................ 34 PROHIBITED OPERATIONS............................................... 34 OPERATIONS ON SNOW.................................................. 36 PARKING MACHINE..................................................... 36 TRANSPORTATION.......................................................... 38 LOADING AND UNLOADING............................................... 38 SHIPPING THE MACHINE................................................ 38 BATTERY................................................................. 39 BATTERY HAZARD PREVENTION........................................... 39 STARTING ENGINE WITH BOOSTER CABLES................................. 40 TOWING.................................................................. 41 SAFETY RULES FOR TOWING............................................. 41 LIFTING OBJECTS WITH BUCKET............................................. 42 SAFETY RULES FOR LIFTING OBJECTS.................................... 42 SAFETY MAINTENANCE INFORMATION.............................................. 43 WARNING TAG............................................................. 43 KEEP WORK PLACE CLEAN AND TIDY.......................................... 43 APPOINT LEADER WHEN WORKING WITH OTHERS................................. 43 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................. 44 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................... 45 PROPER TOOLS............................................................ 45 PERSONNEL............................................................... 45 ATTACHMENTS............................................................. 46 WORK UNDER THE MACHINE.................................................. 46 NOISE................................................................... 46 WHEN USING HAMMER....................................................... 46 WELDING WORKS........................................................... 46 REMOVING BATTERY TERMINALS.............................................. 47 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.... 47 SAFETY RULES FOR HIGH-PRESSURE OIL...................................... 47 SAFETY HANDLING HIGH-PRESSURE HOSES..................................... 48 WASTE MATERIALS......................................................... 48 COMPRESSED AIR.......................................................... 48 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................... 48 OPERATION....................................................................... 49 MACHINE VIEW ILLUSTRATIONS.................................................. 50 OVERALL MACHINE VIEW.................................................... 50 CONTROLS AND GAUGES..................................................... 51 DETAILED CONTROLS AND GAUGES................................................ 52 METERS,LAMPS............................................................ 52 SWITCHES................................................................ 54 CONTROL LEVERS AND PEDALS............................................... 56 VARIABLE BLADE.......................................................... 63 ENGINE HOOD............................................................. 63 FUSE.................................................................... 64 BLOCK FUSE.............................................................. 64 OPERATION MANUAL STORAGE................................................ 65 MACHINE OPERATIONS AND CONTROLS............................................. 66 BEFORE STARTING ENGINE.................................................. 66 STARTING ENGINE......................................................... 77 AFTER STARTING ENGINE................................................... 80 STOPPING THE ENGINE..................................................... 83 CHECK AFTER SHUT OFF ENGINE............................................. 83 MACHINE OPERATION....................................................... 84 STEERING THE MACHINE.................................................... 88 SWINGING................................................................ 90 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................. 91 PROHIBITED OPERATIONS................................................... 93 GENERAL OPERATION INFORMATION........................................... 96 TRAVELING ON SLOPES..................................................... 97 ESCAPE FROM MUD......................................................... 99 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR.........................100 BUCKET REPLACEMENT......................................................102 PARKING MACHINE.........................................................104 MACHINE INSPECTION AFTER DAILY WORK.....................................105 RUBBER SHOES(MACHINE WITH RUBBER SHOES ONLY)............................106 TRANSPORTATION..............................................................111 TRANSPORTATION PROCEDURE................................................111 LOADING AND UNLOADING WITH TRAILER......................................111 LIFTING MACHINE.........................................................113 SHIPPING MACHINE INFORMATION............................................115 COLD WEATHER OPERATION......................................................116 COLD WEATHER OPERATION INFORMATION......................................116 AFTER DAILY WORK COMPLETION.............................................118 AFTER COLD WEATHER SEASON...............................................118 LONG TERM STORAGE...........................................................119 BEFORE STORAGE..........................................................119 DURING STORAGE..........................................................119 AFTER STORAGE...........................................................119 STARTING MACHINE AFTER LONG-TERM STORAGE................................119 TROUBLES AND ACTIONS........................................................120 RUNNING OUT OF FUEL.....................................................120 PHENOMENA THAT ARE NOT FAILURES.........................................120 TOWING THE MACHINE......................................................121 SEVERE JOB CONDITION....................................................121 DISCHARGED BATTERY......................................................122 OTHER TROUBLE...........................................................126 MAINTENANCE.....................................................................130 MAINTENANCE INFORMATION.....................................................131 LUBRICANTS, COOLANT AND FILTERS.............................................133 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................133 ELECTRIC SYSTEM MAINTENANCE.............................................135 WEAR PARTS..................................................................136 WEAR PARTS LIST.........................................................136 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS.................................137 PROPER SELECTION........................................................137 TIGHTENING TORQUE SPECIFICATIONS............................................141 TIGHTENING TORQUE LIST..................................................141 SAFETY CRITICAL PARTS.......................................................142 SAFETY CRITICAL PARTS LIST..............................................142 MAINTENANCE SCHEDULE........................................................143 MAINTENANCE SCHEDULE CHART..............................................143 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER..............................144 MAINTENANCE SCHEDULE........................................................145 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)..........145 WHEN REQUIRED...........................................................146 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT.........................146 CLEAN INSIDE OF COOLING SYSTEM......................................148 CHECK LEVEL OF BATTERY ELECTROLYTE..................................151 CHECK RUBBER SHOES..................................................154 CHECK AND ADJUST RUBBER SHOE TENSION................................156 REPLACE RUBBER SHOES................................................158 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................161 CHECKS BEFORE STARTING..................................................162 EVERY 100 HOURS MAINTENANCE.............................................163 LUBRICATING.........................................................163 EVERY 250 HOURS MAINTENANCE.............................................164 LUBRICATING.........................................................164 REPLACE ENGINE OIL IN ENGINE OIL PAN................................165 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL.........................166 REPLACE HYDRAULIC OIL FILTER CARTRIDGE..............................167 CHECK AND ADJUST COOLINE FAN BELT TENSION...........................168 EVERY 500 HOURS MAINTENANCE.............................................169 LUBRICATING.........................................................169 REPLACE ENGINE OIL FILTER CARTRIDGE.................................170 REPLACE FUEL FILTER ELEMENT.........................................171 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS.................173 REPLACE FUEL FEED PUMP PRE-FILTER...................................174 EVERY 1000 HOURS MAINTENANCE............................................175 CHANGE OIL IN FINAL DRIVE CASE......................................175 EVERY 2000 HOURS MAINTENANCE............................................176 CHANGE OIL IN HYDRAULIC TANK,CLEAN STRAINER.........................176 CHECK ALTERNATOR,STARTING MOTOR.....................................177 CHECK ENGINE VALVE CLEARANCE,ADJUST.................................177 SPECIFICATIONS..................................................................178 SPECIFICATIONS..............................................................179 ATTACHMENTS, OPTIONS............................................................181 ATTACHMENTS AND OPTIONS-GENERAL INFORAMTION.................................182 SAFETY FIRST............................................................182 ATTACHMENT INSTALLATION.................................................183 BUCKET WITH HOOK............................................................184 HOOK CONDITION..........................................................184 PROHIBITED OPERATIONS...................................................184 ATTACHMENT GUIDE............................................................185 ATTACHMENT COMBINATIONS.................................................185 HANDLING ARM WITH BUILT-IN BREAKER..........................................186 BUCKET POSTURE..........................................................186 REMOVING AND INSTALLING CHISEL..........................................186 PROCEDURE FOR BREAKER OPERATIONS........................................187 PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS........................188 STOWING CHISEL,DUMMY CHISEL.............................................189 PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS.........................189 HANDLING DUMMY LINK.....................................................190 CHECK BEFORE STARTING...................................................191 SPECIFICATIONS..........................................................192 HANDLING BUCKET COUPLER.....................................................193 PROCEDURE FOR REMOVING BUCKET...........................................193 PROCEDURE FOR INSTALLING BUCKET.........................................195 RECOMMENDED ATTACHMENT OPERATIONS...........................................197 HYDRAULIC BREAKER.......................................................197 INDEX...........................................................................201
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1 review for KOMATSU GALEO PC09-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC09-1 – PDF DOWNLOAD
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Damon Kenji –
Good download.