KOMATSU GD655-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD655 3A – PDF DOWNLOAD

Description

KOMATSU GD655-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD655 3A

KOMATSU GD655-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD655 3A – PDF DOWNLOAD:

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU GD655-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD655 3A

• Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, it is your responsibility to take the necessary steps to ensure safety. In no event should you engage in prohibited uses or actions described in this manual.
• The explanations, values, and illustrations in this manual were prepared based on the latest information available at that time. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

KOMATSU GD655-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD655 3A

COVER.......................................................................  1
FOREWORD....................................................................  2
	FOREWORD................................................................  3
	SAFETY INFORMATION......................................................  4
	INTENDED USE............................................................  6
		DIRECTIONS OF MACHINE...............................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...........  7
		MACHINE SERIAL NO. PLATE POSITION...................................  7
		ENGINE SERIAL NO. PLATE POSITION....................................  7
		SERVICE METER POSITION..............................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...........................  8
	CONTENTS................................................................  9
SAFETY...................................................................... 12
	SAFETY INFORMATION...................................................... 13
	SAFETY LABELS........................................................... 15
		POSITION FOR ATTACHING SAFETY LABELS................................ 15
		SAFETY LABELS....................................................... 16
	GENERAL PRECAUTIONS..................................................... 20
	PRECAUTIONS DURING OPERATION............................................ 29
		STARTING ENGINE..................................................... 29
		OPERATION........................................................... 31
		TRANSPORTATION...................................................... 35
		BATTERY............................................................. 36
		TOWING.............................................................. 38
	PRECAUTIONS FOR MAINTENANCE............................................. 39
	PRECAUTIONS WITH TIRES.................................................. 45
OPERATION................................................................... 46
	GENERAL VIEW............................................................ 47
		GENERAL VIEW OF MACHINE............................................. 47
		GENERAL VIEW OF CONTROLS AND GAUGES................................. 48
	EXPLANATION OF COMPONENTS............................................... 51
		METERS AND LAMPS.................................................... 51
		SWITCHES............................................................ 58
		CONTROL LEVERS, PEDALS.............................................. 69
		DUST INDICATOR...................................................... 78
		ARTICULATE LOCK PIN................................................. 78
		FUSE BOX............................................................ 78
	OPERATION............................................................... 80
		CHECK BEFORE STARTING ENGINE........................................ 80
		STARTING ENGINE..................................................... 93
		OPERATIONS, CHECKS AFTER STARTING ENGINE............................ 97
		STOPPING ENGINE..................................................... 99
		CHECK AFTER STOPPING ENGINE......................................... 99
		TRAVELING POSTURE FOR MACHINE.......................................100
		MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING......101
		TURNING MACHINE.....................................................105
		OPERATING WORK EQUIPMENT............................................108
		WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER..................114
		PRECAUTIONS WHEN OPERATION..........................................135
		ADJUSTING WORK EQUIPMENT POSTURE....................................139
		PARKING MACHINE.....................................................149
		CHECKS AFTER COMPLETION OF OPERATION................................150
		LOCKING.............................................................151
		HANDLING THE TIRES..................................................151
	TRANSPORTATION..........................................................152
		LOADING, UNLOADING WORK.............................................152
		PRECAUTIONS FOR LOADING.............................................153
	COLD WEATHER OPERATION..................................................154
		PRECAUTIONS FOR LOW TEMPERATURE.....................................154
		CAUTIONS AFTER COMPLETION OF WORK...................................155
		AFTER COLD WEATHER..................................................155
	LONG-TERM STORAGE.......................................................156
		BEFORE STORAGE......................................................156
		DURING STORAGE......................................................156
		AFTER STORAGE.......................................................156
	TROUBLESHOOTING.........................................................157
		AFTER RUNNING OUT OF FUEL...........................................157
		WHEN LEANING PIPING IS DAMAGED......................................158
		TOWING THE MACHINE..................................................159
		IF BATTERY IS DISCHARGED............................................161
		OTHER TROUBLE.......................................................164
MAINTENANCE.................................................................172
	GUIDES TO MAINTENANCE...................................................173
	OUTLINES OF SERVICE.....................................................175
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..............175
		RELATING TO ELECTRIC SYSTEM.........................................178
	WEAR PARTS..............................................................179
		WEAR PARTS LIST.....................................................179
	USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....180
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................184
		TORQUE LIST.........................................................184
	PERIODIC REPLACEMENT OF CRITICAL PARTS..................................186
		CRITICAL PARTS......................................................186
	MAINTENANCE SCHEDULE CHART..............................................187
		MAINTENANCE SCHEDULE CHART..........................................187
	SERVICE PROCEDURE.......................................................189
		INITIAL 250 HOURS SERVICE (only after the first 250 hours)..........189
		WHEN REQUIRED.......................................................190
		CHECK BEFORE STARTING...............................................203
		EVERY 50 HOURS SERVICE..............................................204
		EVERY 250 HOURS SERVICE.............................................205
		EVERY 500 HOURS SERVICE.............................................220
		EVERY 1000 HOURS SERVICE............................................226
		EVERY 2000 HOURS SERVICE............................................234
		EVERY 4000 HOURS SERVICE............................................240
		EVERY 8000 HOURS SERVICE............................................242
SPECIFICATIONS..............................................................244
	SPECIFICATIONS..........................................................245
ATTACHMENTS, OPTIONS........................................................248
	HANDLING BLADE ACCUMULATOR..............................................249
		FEATURES OF BLADE ACCUMULATOR.......................................249
		METHOD OF OPERATING BLADE ACCUMULATOR...............................250
	CAR RADIO...............................................................251
		EXPLANATION OF COMPONENTS...........................................251
		METHOD OF OPERATION.................................................254
		PRECAUTIONS FOR USE.................................................256
	AIR CONDITIONER.........................................................257
		LOCATIONS AND FUNCTIONS OF CONTROL PANEL............................257
		METHOD OF OPERATION.................................................259
		PRECAUTIONS WHEN USING..............................................259
		TESTING AND MAINTENANCE.............................................259
	HANDLING ADJUSTABLE SEAT................................................260
		ADJUST OPERATOR'S SEAT..............................................260
	HANDLING AIR-SUSPENSION SEAT............................................261
		ADJUST OPERATOR'S SEAT..............................................261
	HANDLING MACHINES EQUIPPED WITH KOMTRAX.................................263
		BASIC PRECAUTIONS...................................................263
INDEX.......................................................................264

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]