Komatsu General Operating instruction for Progressiven System – PDF DOWNLOAD

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Komatsu General Operating instruction for Progressiven System

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Komatsu General Operating instruction for Progressiven System

Size : 4.33 MB
Format : PDF
Language : English
Number of Pages : 49 Pages

KOMATSU GENERAL OPERATING INSTRUCTION FOR PROGRESSIVEN SYSTEM – PDF DOWNLOAD:

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TABLE OF CONTENTS:

Komatsu General Operating instruction for Progressiven System

MAIN MENU............................................................................... 0
COVER................................................................................... 1
IMPRINT................................................................................. 2
CERTIFICATE OF EC CONFORMITY KE 000043.................................................. 3
TABLE OF CONTENTS....................................................................... 4
1. SAFETY............................................................................... 5
	1.1 GENERAL ADVICE.................................................................. 5
	1.2 USE AS INTENDED................................................................. 5
	1.3 APPROVAL PERSONNEL.............................................................. 5
	1.4 USED PICTOGRAMS................................................................. 5
	1.5 DISCLAIMER OF LIABILITY......................................................... 5
	1.6 TRANSPORT AND STORAGE........................................................... 5
	1.7 ASSEMBLY WORK................................................................... 5
	1.8 ACCIDENT PREVENTION............................................................. 5
	1.9 WELDING AND GRINDING............................................................ 6
	1.10 HAZARDS DUE TO ELECTRICAL CURRENT.............................................. 6
	1.11 HAZARDS DUE TO SYSTEM PRESSURE................................................. 6
	1.12 ENVIRONMENT HAZARDS DUE TO LUBRICANTS.......................................... 6
2. LUBRICATION SYSTEM................................................................... 7
	2.1 FUNCTION........................................................................ 7
	2.2 ADDITIONAL ITEMS OF EQUIPMENT................................................... 7
	2.3 APPLICATION..................................................................... 8
3. ASSEMBLY............................................................................. 9
	3.1 GENERAL ASSEMBLY ADVICE......................................................... 9
	3.2 FITTINGS FOR HIGH-PRESSURE HOSE FOR SELF-INSTALLATON............................10
	3.3 MAIN LINE, DIA. 6 (CONNECTION: PUMP - FEEDER - LUBRICATION POINT)...............10
	3.4 MAIN LINE, DIA. 10 (CONNECTION: PUMP - FEEDER - FEEDER).........................10
	3.5 LIST OF FITTINGS................................................................11
	3.6 ESSENTIAL ADVICE FOR SERVICE TECHNICIANS OF MACHINE SUPPLIER....................13
	3.7 INITIAL START-UP................................................................13
	3.8 START-UP AFTER MAINTENANCE AND REPAIR...........................................13
	3.9 BLEED THE PUMP..................................................................13
	3.10 BLEED THE SYSTEM...............................................................13
	3.11 FUNCTIONAL CHECK OF CENTRAL LUBRICATION SYSTEM.................................14
	3.12 ACTIVATE IMMEDIATE LUBRICATION.................................................15
	3.13 LUBRICANTS.....................................................................16
	3.14 POSSIBLE FILLING METHODS.......................................................17
	3.15 TABLE OF LUBRICANTS............................................................18
4. KFGS PUMP 1-5, 3-5, 5-5..............................................................19
	ELECTRICAL CONNECTION...............................................................20
	COLOR CODING........................................................................20
	4.1 ELECTRONIC CONTROL AND MONITORING UNIT 1G 502-1 INTEGRATED IN KFGS PUMP UNIT....21
	4.2 TIMER OPERATION WITHOUT SYSTEM MONITORING.......................................23
	4.3 TIMER OPERATION WITH SYSTEM MONITORING..........................................24
	4.4 SEQUENCE OF FUNCTIONS OF KFGS ELECTRONIC CONTROL AND MONITORING UNIT............25
	4.5 PUMP ELEMENTS FOR KFG AND KFGS PISTON PUMPS.....................................26
	4.6 FUNCTION OF PRESSURE SAFETY VALVE...............................................27
	4.7 FUNCTION OF PUMP ELEMENT........................................................28
5. PROGRESSIVE FEEDERS..................................................................29
	5.1 VPKM PROGRESSIVE FEEDERS........................................................30
	5.2 CONSTRUCTION OF VPKM PROGRESSIVE FEEDER - CROSSPORTING OF OUTLETS...............31
	5.3 VPKM FEEDER SECTIONS............................................................32
	5.4 VPKM PROPORTIONING..............................................................33
	5.5 VPM OUTLET CROSSPORTING.........................................................34
	5.6 VPM FEEDER SECTIONS.............................................................35
	5.7 VPM PROPORTIONING...............................................................36
	5.8 VPBM PROGRESSIVE FEEDERS........................................................37
	5.9 CROSSPORTING OF OUTLETS VPBM WITH CROSSPORTING BAR..............................38
	5.10 CROSSPORTING OF OUTLETS VPBM WITH TUBE BEND....................................39
6. MALFUNCTIONS.........................................................................40
	6.1 GENERAL ADVICE..................................................................40
	6.2 PUMP MALFUNCTIONS...............................................................41
	6.3 LUBRICATION SYSTEM MALFUNCTIONS.................................................42
SERVICE NETWORK IN GERMANY..............................................................45
SERVICE WORLDWIDE.......................................................................46
NOTES...................................................................................47

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]