KOMATSU HD1500-5 DUMP TRUCK Field Assembly Manual SERIAL NUMBERS A30039 & UP – PDF DOWNLOAD

Description

KOMATSU HD1500-5 DUMP TRUCK Field Assembly Manual SERIAL NUMBERS A30039 & UP

KOMATSU HD1500-5 DUMP TRUCK FIELD ASSEMBLY MANUAL SERIAL NUMBERS A30039 & UP – PDF DOWNLOAD:

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DESCRIPTION:

KOMATSU HD1500-5 DUMP TRUCK Field Assembly Manual SERIAL NUMBERS A30039 & UP

• This manual is provided to aid assemblers during field assembly of the standard Komatsu HD1500-5 dump truck. Variations of design required for specific truck orders may require some modification of the general procedures outlined in this manual.
• Follow all safety notices, warnings, and cautions provided in this book when assembling the truck. General assembly pictures and illustrations are used in this manual. At times the illustrations may not reflect the current production truck model.
• This manual lists metric (SI) and U.S. standard dimensions throughout. All location references to “front”, “rear”, “right”, or “left”, are given in respect to the operator’s normal seated position.
• It is recommended that all maintenance personnel read and understand the materials in the service manual before performing maintenance and/or operational checks on the assembled truck.
• Engine
• The Komatsu HD1500-5 dump truck is powered by a Komatsu SDA12V160 diesel engine.
• Transmission
• The Torqflow transmission consists of a 3-element, single-stage, two-phase torque converter and a planetary gear, multiple disc clutch transmission which is hydraulically actuated and force-lubricated for optimum heat dissipation.
• Final Drive Assembly
• The final drive consists of a plug-in differential with planetary wheel drive.
• Operator’s Cab
• The operator’s cab has been engineered for operator comfort and to allow for efficient and safe operation of the truck. The cab provides for wide visibility

TABLE OF CONTENTS:

KOMATSU HD1500-5 DUMP TRUCK Field Assembly Manual SERIAL NUMBERS A30039 & UP

Main Menu…………………………….. 0
Cover………………………………… 1
Forward…………………………… 3
Safety Rules, Tools & Equipment……… 7
DUMP TRUCK…………………….. 0
Shop Manual……………………. 0
Major Components and Specifications…..13
Major Component Weights……………..17
Field Welding For Assembly or Repair….19
Receiving and Assembly Preparation……27
Chassis Assembly……………………29
Dump Body Assembly………………….65
Dump Body Installation………………73
Final Checkout……………………..83
Appendix…………………………..85

PLEASE NOTE:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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