Komatsu HD1500-7 Dump Truck Field Assembly Manual – PDF Download

Description

Komatsu HD1500-7 Dump Truck Field Assembly Manual

Screenshot of the Manual:

KOMATSU HD1500-7 DUMP TRUCK FIELD ASSEMBLY MANUAL – PDF DOWNLOAD:

Description:

Komatsu HD1500-7 Dump Truck Field Assembly Manual

This manual is provided to aid assemblers during field assembly of the standard Komatsu HD1500-7 dump truck. Variations of design required for specific truck orders may require some modification of the general procedures outlined in this manual. Follow all safety notices, warnings, and cautions provided in this book when assembling the truck. General assembly pictures and illustrations are used in this manual. At times the illustrations may not reflect the current production truck model. This manual lists metric (SI) and U.S. standard dimensions throughout. All location references to “front”, “rear”, “right”, or “left”, are given in respect to the operator’s normal seated position. It is recommended that all maintenance personnel read and understand the materials in the service manual before performing maintenance and/or operational checks on the assembled truck.

Table of Contents:

Komatsu HD1500-7 Dump Truck Field Assembly Manual

FOREWARD………………………………………… 3
TABLE OF CONTENTS………………………………… 5
SAFETY RULES, TOOLS, AND EQUIPMENT…………………. 7
MAJOR COMPONENTS AND SPECIFICATIONS………………… 15
MAJOR COMPONENT WEIGHTS…………………………… 19
FIELD WELDING FOR ASSEMBLY OR REPAIR……………….. 21
RECEIVING AND ASSEMBLY PREPARATION…………………. 29
CHASSIS ASSEMBLY…………………………………. 31
DUMP BODY ASSEMBLY………………………………..101
DUMP BODY INSTALLATION…………………………….109
FINAL CHECK-OUT…………………………………..119
APPENDIX…………………………………………121
LUBRICATION CHART……………………………..123
SUSPENSION OILING AND CHARGING PROCEDURE…………125
TOE IN ADJUSTMENT PROCEDURE…………………….139
AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE…..143
AIR CONDITIONING CHECKOUT PROCEDURE……………..153
AIR CONDITIONING DRIVE BELT ADJUSTMENT PROCEDURE….155
HYDRAULIC CHECKOUT PROCEDURE …………………..157
BRAKE CHECKOUT PROCEDURE ………………………167
ELECTRICAL CHECKOUT PROCEDURE ………………….177
VHMS SETUP PROCEDURE…………………………..217
VHMS CHECKOUT PROCEDURE………………………..231
TORQUE TABLES AND CONVERSION CHARTS……………..235
FIELD ASSEMBLY INSPECTION REPORT ……………….247
50 HOUR POST COMMISSIONING CHECKSHEET……………252

Please Note:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]