Komatsu HD1500-7 Parts Book – FEN01059-00 PDF Parts Catalog Download

Description

Komatsu HD1500-7 Parts Book – FEN01059-00

This is the full Komatsu HD1500-7 parts book issued under document number FEN01059-00. It is a genuine illustrated parts catalogue for the HD1500-7 rigid frame off-highway truck, built around exploded assembly drawings where each callout number links directly to a part number, quantity and description line in the accompanying list. Every major machine group is represented, from the frame and deck structure at the front of the book through to the transmission group at the back.

If you maintain, rebuild or restore an HD1500-7, this is the reference that tells you which individual component you are looking at inside an assembly, what it is called in Komatsu’s own terminology, and what its part number is — including the variants that apply to standard specification trucks and to cold weather (-40C) configurations.

File Details

• Document type: Illustrated parts book / parts catalogue
• Brand: Komatsu
• Model: HD1500-7
• Document number: FEN01059-00
• Language: English
• File format: PDF
• Approximate page count: 487 pages
• Structure: Group index, sectioned figures with exploded illustrations and matching part lists, plus a full part number index

What the HD1500-7 Parts Book Contains

The catalogue is divided into lettered sections, each covering one area of the truck, and each section is broken down further into individual figures. A figure shows the assembly as an exploded line drawing; the numbered callouts on that drawing correspond row for row with a table listing the reference number, part number, quantity and description. Where a component differs by truck build, the book notes the applicable serial range or specification directly alongside the affected item.

Groups and systems covered

• Frame & Deck Group — decals and warning labels, deck plates, stairs, ladders, handrails, grille assemblies, mirror and bracket installations, mud flaps and guards
• Cooling System — radiator, fan guard, fan and fan clutch, surge tank, radiator frame, shroud, hoses, tubes and heat exchanger plumbing
• Engine Group — engine mountings and brackets, fan drive, alternator and belt drive, engine damper, air cleaner assemblies, exhaust tubes and mufflers, corrosion resistor and filter items
• Front Rim & Brake Group — front brake assembly for standard specification and -40C trucks, front brake piping, wheel hub installation, rim installation and rim assembly
• Front Suspension Installation — front suspension assemblies for left and right hand sides, upper and lower pin arrangements, bushings, seals and covers
• Final Drive, Wheel & Brake Group — rear axle installation, panhard rod, rear suspension installation, rear suspension cylinders for standard and -40C specifications, rear axle miscellaneous and breather, final drive assembly, differential assembly, parking brake installation and assembly, rear brake assembly, rear rim and components, rear wheel speed sensors
• Steering System — A-arm installation, centre lever and tie rod installation, steering angle sensor, steering cylinder installation and assembly, tie rod assembly, steering control valve installation and assembly
• Cab Group — cab assembly, doors and door glass assemblies, window seals, interior and exterior trim, dash and overhead panels, radio and speaker installations, steering column and wheel, gauge panels, switch panels, relay centre, fuse panel, seat assemblies, floor mats and HVAC components
• Body Group — body guides and pads, body pivot hardware, dump body mud flaps and retention hardware
• Fuel System — fuel tank installation, fuel tank assembly, tank piping runs, strainer and shutoff valve, mud flap
• Electrical System — high and low mounted headlights, ladder lights, ground level switch and download box, service lights, backup lights, payload lights, tail lights and backup alarm, body limit switches, horns, antennas, deck and chassis wiring harnesses, starting system wiring, alternator wiring, engine wiring, transmission wiring, rear axle wiring, battery box and heated battery box
• Hydraulic System — brake piping at the front axle, rear axle, frame rails, horse collar and deck, brake cooling piping and pumps, low and high pressure filter assemblies, brake manifold, steering piping and accumulators, bleed down manifold, hoist piping, hoist cylinder installation and assembly, hoist control valve, hydraulic pumps, hydraulic tank and components, hydraulic cabinet and its manifolds, relay valves and solenoid valves
• Special Item Group — charging manifold, tool group, automatic lubrication system from reservoir and pump through frame, deck, axle, suspension and steering linkage runs, service centre box, quick fueling installation, hubodometer, wheel chocks, ether starting aid, fire extinguisher, KIM HOTSTART systems and cold weather panels
• Transmission Group — front and rear driveshafts and guards, transmission belly guard, transmission installation and piping, front housing and PTO drives, converter housing, input drive, lock-up clutch and drive case, converter assembly, torque converter control valves, main relief and converter regulator valve assembly, transmission main case, input shaft assembly, intermediate splitter section, low and high splitter section, range section, range clutch housings, carrier assemblies, output section, transmission oil pan, shift control valves, ECMV assemblies, lube valve assembly and control sensors

How the Figures Are Organised

Each figure is self-contained. The illustration and its parts list sit together, so you can identify a component visually and then read its part number without cross-referencing another page. Hardware — cap screws, flat washers, lock washers, nuts, dowel pins, retaining rings, O-rings, seals, shims and grommets — is listed with the assemblies it belongs to and carries its own part number, which matters when you are chasing a single seal or snap ring rather than a complete unit.

Several assemblies carry notes beneath the parts list. These notes flag items that are included in a rebuild kit or seal kit, items that are not serviced separately and must be ordered through the next higher assembly level, and items that apply only to a particular truck specification. Cold weather variants are called out explicitly throughout, so a -40C truck can be identified correctly rather than guessed at.

A part number index at the back of the document lists part numbers alphabetically alongside the page on which each one appears, which turns the book into a searchable reverse-lookup tool: if you already have a part number in hand, you can go straight to the figure that shows where it fits.

What This Parts Book Does Not Do

It is worth being clear about the scope of the document. This is a parts catalogue, not a workshop manual. It identifies components, shows how assemblies break down, and gives part numbers and quantities. It does not contain disassembly and reassembly procedures, torque specifications, service limits, clearances, fluid capacities, diagnostic routines or maintenance intervals. Buyers who need to actually perform a repair should pair it with the corresponding service manual.

Who This Is For

• Fleet workshops ordering replacement components for HD1500-7 trucks
• Parts departments verifying that a part number matches the build of a specific truck
• Field technicians identifying which component inside an assembly has failed before ordering
• Rebuilders and machine shops sourcing individual seals, bearings and hardware
• Anyone documenting or cataloguing a truck’s configuration

Why It Matters to Have the Correct Parts Reference

Off-highway trucks of this size carry a large number of assemblies that look similar between builds but differ in detail. A suspension cylinder, brake assembly or transmission section that visually matches can still use a different internal seal, a different piston, or a different housing depending on the truck’s specification and serial range. Working from the wrong reference risks ordering a component that will not fit, or worse, installing a part that is close but not correct on a braking or hydraulic circuit.

Because this parts book ties each item to the figure it belongs to, to its quantity, and where relevant to the serial range or specification that governs it, it removes much of that guesswork. The exploded views also serve a second purpose: when you are dismantling an assembly for the first time, the figure shows you what is inside, in what order the components stack, and which small parts are easy to lose.

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Instant PDF Delivery

The Komatsu HD1500-7 parts book FEN01059-00 is delivered as a PDF download immediately after payment — there is no physical shipment and nothing to wait for. Once downloaded it can be opened on a workshop laptop, a tablet on the shop floor, or a phone, and any figure or parts list can be printed for the job at hand. Keeping a copy on the machine’s own service computer means the correct parts reference is available whenever a component needs to be identified or ordered.