Komatsu HD325-6 Dump Truck Operator Manual (SN 5292+) PDF Download

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KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:5292 & UP) KOMATSU HD325 6

KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:5292 & UP) KOMATSU HD325 6 – PDF DOWNLOAD:

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KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:5292 & UP) KOMATSU HD325 6

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:5292 & UP) KOMATSU HD325 6

COVER.........................................................................  1
1.FOREWORD....................................................................  2
2.SAFETY INFORMATION..........................................................  3
3.INTRODUCTION................................................................  4
	3.1 FEATURES..............................................................  4
	3.2 BREAKING IN THE MACHINE...............................................  4
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR.............  5
	4.1 MACHINE SERIAL NO. PLATE POSITION.....................................  5
	4.2 ENGINE SERIAL NO. PLATE POSITION......................................  5
	4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................  5
5.CONTENTS....................................................................  6
SAFETY........................................................................  9
	6.GENERAL PRECAUTIONS..................................................... 10
	7.PRECAUTIONS DURING OPERATION............................................ 15
		7.1 BEFORE STARTING ENGINE............................................ 15
		7.2 OPERATING MACHINE................................................. 17
		7.3 BATTERY........................................................... 21
		7.4 TOWING............................................................ 22
	8.PRECAUTIONS FOR MAINTENANCE............................................. 23
		8.1 BEFORE CARRYING OUT MAINTENANCE................................... 23
		8.2 DURING MAINTENANCE................................................ 25
		8.3 TIRES............................................................. 29
	9.POSITION FOR ATTACHING SAFETY LABELS.................................... 31
		9.1 POSITION FOR ATTACHING SAFETY LABELS.............................. 31
OPERATION..................................................................... 34
	10.GENERAL VIEW........................................................... 35
		10.1 GENERAL VIEW OF MACHINE.......................................... 35
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.............................. 36
	11.EXPLANATION OF COMPONENTS.............................................. 37
		11.1 MACHINE MONITOR.................................................. 37
		11.2 SWITCHES......................................................... 56
		11.3 CONTROL LEVERS AND PEDALS........................................ 63
		11.4 MECHATRONICS EQUIPMENT CONTROLLER................................ 67
		11.5 SAFETY PIN....................................................... 67
		11.6 FUSES............................................................ 68
		11.7 CAR RADIO........................................................ 70
		11.8 CAR STEREO....................................................... 74
		11.9 AIR CONDITIONER.................................................. 77
	12.OPERATION.............................................................. 80
		12.1 CHECK BEFORE STARTING ENGINE..................................... 80
		12.2 STARTING ENGINE.................................................. 97
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...................... 99
		12.4 MOVING MACHINE OFF...............................................100
		12.5 SHIFTING GEAR....................................................102
		12.6 TRAVELING DOWNHILL...............................................103
		12.7 TRAVELING IN REVERSE.............................................109
		12.8 STEERING THE MACHINE.............................................110
		12.9 STOPPING THE MACHINE.............................................111
		12.10 OPERATING DUMP BODY.............................................113
		12.11 PRECAUTIONS FOR OPERATION.......................................115
		12.12 PARKING MACHINE.................................................116
		12.13 CHECKS AFTER COMPLETION WORK....................................117
		12.14 STOPPING ENGINE.................................................117
		12.15 CHECK AFTER STOPPING ENGINE.....................................117
		12.16 LOCKING.........................................................118
		12.17 HANDLING TIRES..................................................119
	13.DETERMINING AND MAINTAINING TRAVEL ROAD................................122
		13.1 DETERMINING TRAVEL ROAD..........................................122
		13.2 MAINTAINING TRAVEL ROAD..........................................123
	14.COLD WEATHER OPERATION.................................................124
		14.1 PRECAUTIONS FOR LOW TEMPERATURE..................................124
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK.............................126
		14.3 AFTER COLD WEATHER...............................................126
	15.LONG-TERM STORAGE......................................................127
		15.1 BEFORE STORAGE...................................................127
		15.2 DURING STORAGE...................................................127
		15.3 AFTER STORAGE....................................................128
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE.............128
	16.TROUBLESHOOTING........................................................129
		16.1 AFTER RUNNING OUT OF FUEL........................................129
		16.2 TOWING MACHINE...................................................129
		16.3 IF BATTERY IS DISCHARGED.........................................133
		16.4 OTHER TROUBLE....................................................137
MAINTENANCE ..................................................................147
	17.GUIDES TO MAINTENANCE..................................................148
	18.OUTLINES OF SERVICE....................................................151
		18.1 OUTLINE OF OIL,FUEL,COOLANT......................................151
		18.2 OUTLINE OF ELECTRIC SYSTEM.......................................154
	19.WEAR PARTS LIST........................................................155
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....156
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................160
		21.1 INTRODUCTION OF NECESSARY TOOLS..................................160
		21.2 TORQUE LIST......................................................161
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................162
	23.MAINTENANCE SCHEDULE CHART.............................................164
		23.1 MAINTENANCE SCHEDULE CHART.......................................164
	24.SERVICE PROCEDURE......................................................169
		24.1 INITIAL 250 HOURS SERVICE........................................169
		24.2 WHEN REQUIRED....................................................170
		24.3 CHECK BEFORE STARTING............................................182
		24.4 EVERY 50 HOURS SERVICE...........................................192
		24.5 EVERY 250 HOURS SERVICE..........................................194
		24.6 EVERY 500 HOURS SERVICE..........................................202
		24.7 EVERY 1000 HOURS SERVICE.........................................209
		24.8 EVERY 2000 HOURS SERVICE.........................................215
		24.9 EVERY 4000 HOURS SERVICE.........................................219
SPECIFICATIONS................................................................220
	25.SPECIFICATIONS.........................................................221
OPTIONS,ATTACHMENTS...........................................................223
	26.HANDLING PAYLOAD METER.................................................224
		26.1 NAME OF PARTS....................................................224
		26.2 EXTERNAL DISPLAY LAMPS...........................................224
		26.3 OPERATING PAYLOAD METER..........................................226
	27.SELECTING DUMP BODY....................................................235
	28.OPTIONS AND ATTACHMENTS................................................236

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