KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:HD325-6 5680 & UP) KOMATSU HD325-6 – PDF DOWNLOAD

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KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:HD325-6 5680 & UP) KOMATSU HD325-6

KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD325-6 5680 & UP) KOMATSU HD325-6 – PDF DOWNLOAD:

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KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:HD325-6 5680 & UP) KOMATSU HD325-6

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically.
• If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:HD325-6 5680 & UP) KOMATSU HD325-6

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWORD.....................................................................  2
2. SAFETY INFORMATION...........................................................  3
3. INTRODUCTION.................................................................  4
	3.1 FEATURES................................................................  4
	3.2 BREAKING IN THE MACHINE.................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR.............  5
	4.1 MACHINE SERIAL NO. PLATE POSITION.......................................  5
	4.2 ENGINE SERIAL NO. PLATE POSITION........................................  5
	4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...............................  5
5. CONTENTS.....................................................................  6
SAFETY.......................................................................... 10
	6. GENERAL PRECAUTIONS...................................................... 11
	7. PRECAUTIONS DURING OPERATION............................................. 16
		7.1 BEFORE STARTING ENGINE.............................................. 16
		7.2 AFTER STARTING ENGINE............................................... 18
		7.3 SHIPPING............................................................ 25
		7.4 BATTERY............................................................. 26
		7.5 TOWING.............................................................. 28
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 29
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 29
		8.2 DURING MAINTENANCE.................................................. 34
		8.3 TIRES............................................................... 39
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 40
		9.1 POSITION FOR ATTACHING SAFETY LABELS ............................... 40
OPERATION....................................................................... 44
	10. GENERAL VIEW............................................................ 45
		10.1 GENERAL VIEW OF MACHINE............................................ 45
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 46
	11. EXPLANATION OF COMPONENTS............................................... 47
		11.1 MACHINE MONITOR.................................................... 47
		11.2 SWITCHES........................................................... 61
		11.3 CONTROL LEVERS AND PEDALS.......................................... 68
		11.4 MECHATRONICS EQUIPMENT CONTROLLER ................................. 72
		11.5 SAFETY PIN......................................................... 72
		11.6 DUST INDICATOR..................................................... 73
		11.7 FUSES.............................................................. 73
		11.8 LOCATION OF MANUAL BOX............................................. 74
		11.9 CAR RADIO.......................................................... 75
		11.10 CAR STEREO........................................................ 79
		11.11 AIR CONDITIONER .................................................. 82
		11.12 CAR HEATER........................................................ 86
	12. OPERATION............................................................... 87
		12.1 CHECK BEFORE STARTING ENGINE....................................... 87
		12.2 STARTING ENGINE....................................................104
		12.3 OPERATIONS AND CHECK AFTER STARTING ENGINE.........................106
		12.4 MOVING MACHINE OFF.................................................107
		12.5 SHIFTING GEAR......................................................109
		12.6  TRAVELING DOWNHILL................................................110
		12.7 TRAVELING IN REVERSE...............................................116
		12.8 STEERING THE MACHINE...............................................117
		12.9 STOPPING THE MACHINE...............................................118
		12.10 OPERATING DUMP BODY...............................................120
		12.11 PRECAUTIONS FOR OPERATION.........................................122
		12.12 PARKING MACHINE...................................................123
		12.13 CHECKS AFTER COMPLETION OF WORK...................................124
		12.14 STOPPING ENGINE...................................................124
		12.15 CHECKS AFTER STOPPING ENGINE......................................124
		12.16 LOCKING...........................................................125
		12.17 HANDLING TIRES....................................................126
	13. DETERMINING AND MAINTAINING TRAVEL ROAD.................................129
		13.1 DETERMINING TRAVEL ROAD............................................129
		13.2 MAINTAINING TRAVEL ROAD............................................130
	14. COLD WEATHER OPERATION..................................................131
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................131
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................133
		14.3 AFTER COLD WEATHER.................................................133
	15. LONG-TERM STORAGE.......................................................134
		15.1 BEFORE STORAGE.....................................................134
		15.2 DURING STORAGE.....................................................134
		15.3 AFTER STORAGE......................................................135
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...............135
	16. TROUBLESHOOTING.........................................................136
		16.1 AFTER RUNNING OUT OF FUEL..........................................136
		16.2 TOWING MACHINE.....................................................137
		16.3 IF BATTERY IS DISCHARGED...........................................140
		16.4 OTHER TROUBLE......................................................144
MAINTENANCE.....................................................................160
	17. GUIDES TO MAINTENANCE...................................................161
	18. OUTLINES OF SERVICE.....................................................164
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................164
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................167
	19. WEAR PARTS LIST.........................................................168
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....169
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................173
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................173
		21.2 TORQUE LIST........................................................174
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................175
	23. MAINTENANCE SCHEDULE CHART..............................................177
	24. SERVICE PROCEDURE.......................................................182
		24.1 INITIAL 250 HOURS SERVICE..........................................182
		24.2 WHEN REQUIRED......................................................183
		24.3 CHECK BEFORE STARTING..............................................194
		24.4 EVERY 50 HOURS SERVICE.............................................204
		24.5 EVERY 250 HOURS SERVICE............................................206
		24.6 EVERY 500 HOURS SERVICE............................................214
		24.7 EVERY 1000 HOURS SERVICE...........................................221
		24.8 EVERY 2000 HOURS SERVICE...........................................227
		24.9 EVERY 4000 HOURS SERVICE...........................................231
		24.10 EVERY 3 YEARS SERVICE.............................................232
SPECIFICATIONS..................................................................234
	25. SPECIFICATIONS..........................................................235
OPTIONS, ATTACHMENTS............................................................238
	26. HANDLING PAYLOAD METER..................................................239
		26.1 NAME OF PARTS......................................................239
		26.2 EXTERNAL DISPLAY LAMPS.............................................239
		26.3 OPERATING PAYLOAD METER............................................241
	27. SELECTING DUMP BODY.....................................................250
	28. OPTIONS AND ATTACHMENTS.................................................251
	29. TACHOGRAPH (TCO 15-6)...................................................252
		29.1 EXPLAINATION OF COMPONENTS.........................................252
		29.2 METHOD OF USING KEY................................................254
		29.3 METHOD OF USE......................................................255
	30. REVO TACHOGRAPH (TCO 15-7)..............................................257
		30.1 EXPLAINATION OF COMPONENTS.........................................257
		30.2 METHOD OF USE......................................................260
	31. USING DIFFERENTIAL LOCK.................................................262
		31.1 DIFFERENTIAL LOCK PEDAL............................................262
		31.2 PRECAUTIONS AND METHOD OF USE......................................263
	32. OPERATION OF ABS AND ABS/ASR............................................264
		32.1 EXPLANATION OF COMPONENTS..........................................264
		32.2 OPERATION METHOD...................................................265
		32.3 PRECAUTIONS FOR USE................................................266
		32.4 TROUBLESHOOTING....................................................267
	33. HANDLING AUTO-GREASING SYSTEM...........................................268
		33.1 METHOD OF OPERATING AUTO-GREASING SYSTEM...........................268
		33.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.....................276
		33.3 TROUBLESHOOTING....................................................277
		33.4 SPECIFICATIONS.....................................................277
	34. ARSC (AUTOMATIC RETARD SPEED CONTROL)...................................278
		34.1 EXPLANATION OF COMPONENTS..........................................278
		34.2 METHOD OF OPERATION................................................280
		34.3 TROUBLESHOOTING....................................................282
HIGH ALTITUDE SPECIFICATIONS....................................................286
	35. EXPLANATION OF COMPONENTS...............................................287
		35.1 MACHINE MONITOR....................................................287
		35.2 HYDRAULIC TANK PRESSURIZING DEVICE.................................289
	36. OPERATION...............................................................290
		36.1 HANDLING TIRES.....................................................290
	37. SERVICE PROCEDURE.......................................................291
		37.1 CHECK BEFORE STARTING..............................................291
		37.2 EVERY 500 HOURS SERVICE............................................293
		37.3 EVERY 2000 HOURS SERVICE...........................................294

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
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