KOMATSU HD325-6 DUMP TRUCK WITH TRANSMISSION CONTROL SYSTEM OPERATION & MAINTENANCE MANUAL (SN:HD325-6 -5680 & UP) – PDF DONWLOAD

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KOMATSU HD325-6 DUMP TRUCK WITH TRANSMISSION CONTROL SYSTEM OPERATION & MAINTENANCE MANUAL (SN:HD325-6 -5680 & UP)

KOMATSU HD325-6 DUMP TRUCK WITH TRANSMISSION CONTROL SYSTEM OPERATION & MAINTENANCE MANUAL (SN:HD325-6 -5680 & UP) – PDF DONWLOAD:

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KOMATSU HD325-6 DUMP TRUCK WITH TRANSMISSION CONTROL SYSTEM OPERATION & MAINTENANCE MANUAL (SN:HD325-6 -5680 & UP)

This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD325-6 DUMP TRUCK WITH TRANSMISSION CONTROL SYSTEM OPERATION & MAINTENANCE MANUAL (SN:HD325-6 -5680 & UP)

MAIN MENU........................................................................  0
COVER............................................................................  1
1. FOREWORD......................................................................  3
2. SAFETY INFORMATION............................................................  6
3. INTRODUCTION..................................................................  8
	3.1 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.............................  8
	3.2 BREAKING IN THE MACHINE..................................................  8
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR..............  9
	4.1 MACHINE SERIAL NO. PLATE POSITION........................................  9
	4.2 ENGINE SERIAL NO. PLATE POSITION.........................................  9
	4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................................  9
5. CONTENTS...................................................................... 10
SAFETY........................................................................... 15
	6. GENERAL PRECAUTIONS....................................................... 16
	7. PRECAUTIONS DURING OPERATION.............................................. 25
		7.1 BEFORE STARTING ENGINE............................................... 25
		7.2 AFTER STARTING ENGINE................................................ 27
		7.3 SHIPPING............................................................. 31
		7.4 BATTERY.............................................................. 32
		7.5 TOWING............................................................... 34
	8. PRECAUTIONS FOR MAINTENANCE............................................... 35
		8.1 BEFORE CARRYING OUT MAINTENANCE...................................... 35
		8.2 DURING MAINTENANCE................................................... 36
		8.3 TIRES................................................................ 40
	9. POSITION FOR ATTACHING SAFETY LABELS...................................... 41
		9.1 POSITION FOR ATTACHING SAFETY LABELS................................. 41
OPERATION........................................................................ 45
	10. GENERAL VIEW............................................................. 46
		10.1 GENERAL VIEW OF MACHINE............................................. 46
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................. 47
	11. EXPLANATION OF COMPONENTS................................................ 48
		11.1 MACHINE MONITOR..................................................... 48
		11.2 SWITCHES............................................................ 62
		11.3 CONTROL LEVERS AND PEDALS........................................... 69
		11.4 MECHATRONICS EQUIPMENT CONTROLLER................................... 73
		11.5 SAFETY PIN.......................................................... 73
		11.6 DUST INDICATOR...................................................... 74
		11.7 FUSES............................................................... 74
		11.8 LOCATION OF MANUAL BOX.............................................. 75
		11.9 CAR RADIO........................................................... 76
		11.10 CAR STEREO......................................................... 80
		11.11 AIR CONDITIONER.................................................... 83
		11.12 CAR HEATER......................................................... 87
	12. OPERATION................................................................ 88
		12.1 CHECK BEFORE STARTING ENGINE........................................ 88
		12.2 STARTING ENGINE.....................................................105
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.........................107
		12.4 MOVING MACHINE OFF..................................................108
		12.5 SHIFTING GEAR.......................................................110
		12.6 TRAVELING DOWNHILL..................................................111
		12.7 TRAVELING IN REVERSE................................................117
		12.8 STEEERING THE MACHINE...............................................118
		12.9 STOPPING THE MACHINE................................................119
		12.10 OPERATING DUMP BODY................................................121
		12.11 PRECAUTIONS FOR OPERATIONS.........................................123
		12.12 PARKING MACHINE....................................................124
		12.13 CHECKS AFTER COMPLETION OF WORK....................................125
		12.14 STOPPING ENGINE....................................................125
		12.15 CHECKS AFTER STOPPING ENGINE.......................................125
		12.16 LOCKING............................................................126
		12.17 HANDLING TIRES.....................................................127
	13. DETERMINING AND MAINTAINING TRAVEL ROAD..................................130
		13.1 DETERMINING TRAVEL ROAD.............................................130
		13.2 MAINTAINING TRAVEL ROAD.............................................131
	14. COLD WEATHER OPERATION...................................................132
		14.1 PRECAUTIONS FOR LOW TEMPERATURE.....................................132
		14.2 PRECAUITIONS AFETR COMPLETION OF WORK...............................134
		14.3 AFTER COLD WEATHER..................................................134
	15. LONG-TERM STORAGE........................................................135
		15.1 BEFORE STORAGE......................................................135
		15.2 DURING STORAGE......................................................135
		15.3 AFTER STORAGE.......................................................136
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE................136
	16. TROUBLESHOOTING..........................................................137
		16.1 AFTER RUNNING OUT OF FUEL...........................................137
		16.2 TOWING MACHINE......................................................138
		16.3 IF BATTERY IS DISCHARGED............................................141
		16.4 OTHER TROUBLE.......................................................145
MAINTENANCE......................................................................161
	17. GUIDES TO MAINTENANCE....................................................162
	18. OUTLINE OF SERVICE.......................................................165
		18.1 OUTLINE OF OIL, FUEL, COOLANT.......................................165
		18.2 OUTLINE OF ELECTRIC SYSTEM..........................................168
	19. WEAR PARTS LIST..........................................................169
	20. USE OF FUEL, COOLANT, AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....170
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................174
		21.1 INTRODUCTION OF NECESSARY TOOLS.....................................174
		21.2 TORQUE LIST.........................................................175
	22. PERIODIC REPLACEMENT OF SAFETY CRTICAL PARTS.............................176
	23. MAINTENANCE SCHEDULE CHART...............................................178
	24. SERVICE PROCEDURE........................................................183
		24.1 INITIAL 250 HOURS SERVICE...........................................183
		24.2 WHEN REQUIRED.......................................................184
		24.3 CHECK BEFORE STARTING...............................................195
		24.4 EVERY 50 HOURS SERVICE..............................................205
		24.5 EVERY 250 HOURS OF SERVICE..........................................207
		24.6 EVERY 500 HOURS OF SERVICE..........................................215
		24.7 EVERY 1000 HOURS OF SERVICE.........................................222
		24.8 EVERY 2000 HOURS OF SERVICE.........................................228
		24.9 EVERY 4000 HOURS OF SERVICE.........................................232
		24.10 EVERY 3 YEARS OF SERVICE...........................................233
SPECIFICATIONS...................................................................235
	25. SPECIFICATIONS...........................................................236
OPTIONS, ATTACHMENTS.............................................................239
	26. HANDLING PAYLOAD METER...................................................240
		26.1 NAME OF PARTS.......................................................240
		26.2 EXTERNAL DISPLAY LAMPS..............................................240
		26.3 OPERATING PAYLOAD METER.............................................242
	27. SELECTING DUMP BODY......................................................251
	28. OPTIONS AND ATTACHMENTS..................................................252
	29. TACHOGRAPH (TCO15-6).....................................................253
		29.1 EXPLANATION OF COMPONENTS...........................................253
		29.2 METHOD OF USING KEY.................................................255
		29.3 METHOD OF USE.......................................................256
	30. REVO TACHOGRAPH (TCO15-6)................................................258
		30.1 EXPLANATION OF COMPONENTS...........................................258
		30.2 METHOD OF USE.......................................................261
	31. USING DIFFERENTIAL LOCK..................................................263
		31.1 DIFFERENTIAL LOCK PEDAL.............................................263
		31.2 PRECAUTIONS AND METHOD OF USE.......................................264
	32. HANDLING AUTO-GREASING SYSTEM............................................265
		32.1 METHOD OF OPERATING AUTO-GREASING SYSTEM............................265
		32.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM......................273
		32.3 TROUBLESHOOTING.....................................................274
		32.4 SPECIFICATIONS......................................................274
HIGH ALTITUDE SPECIFICATIONS.....................................................275
	33. EXPLANATIONS OF COMPONENTS...............................................276
		33.1 MACHINE MONITOR.....................................................276
		33.2 HYDRAULIC TANK PRESSURIZING DEVICE..................................278
	34. OPERATION................................................................279
		34.1 HANDLING TIRES......................................................279
	35. SERVICE PROCEDURE........................................................280
		35.1 CHECK BEFORE STARTING...............................................280
		35.2 EVERY 500 HOURS SERVICE.............................................282
		35.3 EVERY 2000 HOURS SERVICE............................................283

PLEASE NOTE:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]