KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SEAM05690508) – PDF DOWNLOAD

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KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINENANCE MANUAL (SEAM05690508)

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SEAM05690508) – PDF DOWNLOAD:

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KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINENANCE MANUAL (SEAM05690508)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINENANCE MANUAL (SEAM05690508)

MAIN MENU........................................................................  0
1. FOREWORD......................................................................  2
2. SAFETY INFORMATION............................................................  3
3. INTRODUCTION..................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR..............  5
5. CONTENTS......................................................................  6
SAFETY........................................................................... 10
	6. GENERAL PRECAUTIONS ...................................................... 11
	7. PRECAUTIONS DURING OPERATION ............................................. 16
		7.1 BEFORE STARTING ENGINE .............................................. 16
		7.2 AFTER STARTING ENGINE ............................................... 18
		7.3 SHIPPING ............................................................ 25
		7.4 BATTERY ............................................................. 26
		7.5 TOWING .............................................................. 28
	8. PRECAUTIONS FOR MAINTENANCE .............................................. 29
		8.1 BEFORE CARRYING OUT MAINTENANCE ..................................... 29
		8.2 DURING MAINTENANCE .................................................. 34
		8.3 TIRES ............................................................... 39
	9. POSITION FOR ATTACHING SAFETY LABELS ..................................... 40
		9.1 POSITION FOR ATTACHING SAFETY LABELS ................................ 40
OPERATION........................................................................ 43
	10. GENERAL VIEW ............................................................ 44
		10.1 GENERAL VIEW OF MACHINE  ........................................... 44
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ................................ 45
	11. EXPLANATION OF COMPONENTS  .............................................. 46
		11.1 MACHINE MONITOR  ................................................... 46
		11.2 SWITCHES ........................................................... 60
		11.3 CONTROL LEVERS AND PEDALS .......................................... 67
		11.4 MECHATRONICS EQUIPMENT CONTROLLER................................... 71
		11.5 SAFETY PIN ......................................................... 71
		11.6 DUST INDICATOR ..................................................... 72
		11.7 FUSES .............................................................. 72
		11.8 LOCATION BOX OF MANUAL  ............................................ 74
		11.9 CAR  RADIO ......................................................... 75
		11.10 CAR STEREO ........................................................ 79
		11.11 AIR CONDITIONER ................................................... 82
		11.12 CAR HEATER ........................................................ 86
		11.13 LOCATION OF FIRE EXTINGUISHER ..................................... 87
		11.14 LOCATION OF FIRST AID AND MANUAL .................................. 87
	12. OPERATION ............................................................... 88
		12.1 CHECK BEFORE STARTING ENGINE ....................................... 88
		12.2 STARTING ENGINE ....................................................106
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ........................109
		12.4 MOVING MACHINE OFF .................................................110
		12.5 SHIFTING GEAR ......................................................112
		12.6 TRAVELING DOWNHILL .................................................113
		12.7 TRAVELING IN REVERSE ...............................................126
		12.8 STEERING THE MACHINE................................................127
		12.9 STOPPING THE MACHINE ...............................................128
		12.10 OPERATING DUMP BODY ...............................................130
		12.11 PRECAUTIONS FOR OPERATION .........................................132
		12.12 PARKING MACHINE ...................................................133
		12.13 CHECKS AFTER COMPLETION OF WORK ...................................134
		12.14 STOPPING ENGINE ...................................................134
		12.15 CHECKS AFTER STOPPING ENGINE ......................................134
		12.16 LOCKING ...........................................................135
		12.17 HANDLING TIRES ....................................................136
	13. DETERMINING AND MAINTAINING TRAVEL ROAD .................................139
		13.1 DETERMINING TRAVEL ROAD ............................................139
		13.2 MAINTAINING TRAVEL ROAD ............................................140
	14. COLD WEATHER OPERATION ..................................................141
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ....................................141
		14.2  PRECAUTIONS AFTER COMPLETION OF WORK...............................143
		14.3  AFTER COLD WEATHER ................................................143
	15. LONG-TERM STORAGE .......................................................144
		15.1 BEFORE STORAGE .....................................................144
		15.2 DURING STORAGE .....................................................144
		15.3 AFTER STORAGE ......................................................145
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE ...............145
	16. TROUBLESHOOTING .........................................................146
		16.1 AFTER RUNNING OUT OF FUEL ..........................................146
		16.2 TOWING MACHINE .....................................................146
		16.3 IF BATTERY IS DISCHARGED ...........................................150
		16.4 OTHER TROUBLE ......................................................154
MAINTENANCE......................................................................171
	17. GUIDES TO MAINTENANCE ...................................................172
	18. OUTLINES OF SERVICE .....................................................175
		18.1 OUTLINE OF OIL, FUEL, COOLANT ......................................175
		18.2 OUTLINE OF ELECTRIC SYSTEM .........................................178
	19. WEAR PARTS LIST .........................................................179
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....180
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................184
		21.1 INTRODUCTION OF NECESSARY TOOLS ....................................184
		21.2 TORQUE LIST ........................................................185
	22. PERIODIC  REPLACEMENT OF SAFETY CRITICAL PARTS  .........................186
	23. MAINTENANCE SCHEDULE CHART ..............................................188
	24. SERVICE PROCEDURE .......................................................193
		24.1 INITIAL 250 HOURS SERVICE ..........................................193
		24.2 WHEN REQUIRED ......................................................194
		24.3 CHECK BEFORE STARTING...............................................206
		24.4 EVERY 250 HOURS SERVICE.............................................217
		24.5 EVERY 500 HOURS SERVICE.............................................227
		24.6 EVERY 1000 HOURS SERVICE ...........................................232
		24.7 EVERY 2000 HOURS SERVICE ...........................................238
		24.8 EVERY 4000 HOURS SERVICE ...........................................243
		24.9 EVERY 3 YEARS SERVICE ..............................................244
SPECIFICATIONS...................................................................245
	25. SPECIFICATIONS ..........................................................246
OPTIONS, ATTACHMENTS.............................................................250
	26. HANDLING PAYLOAD METER ..................................................251
		26.1 NAME OF PARTS ......................................................251
		26.2 EXTERNAL DISPLAY LAMPS .............................................251
		26.3 OPERATING PAYLOAD METER ............................................254
	27. SELECTING DUMP BODY .....................................................263
	28. OPTIONS AND ATTACHMENTS .................................................264
	29. TACHOGRAPH (TCO 15-6)  ..................................................265
		29.1 EXPLANATION OF COMPONENTS ..........................................265
		29.2 METHOD OF USING KEY ................................................267
		29.3 METHOD OF USE ......................................................268
	30. REVO TACHOGRAPH (TCO 15-7) ..............................................270
		30.1 EXPLANATION OF COMPONENTS  .........................................270
		30.2 METHOD OF USE ......................................................273
	31. USING DIFFERENTIAL LOCK .................................................275
		31.1 DIFFERENTIAL LOCK PEDAL ............................................275
		31.2 PRECAUTIONS AND METHOD OF USE ......................................276
	32. OPERATION OF ABS AND ABS/ASR ............................................277
		32.1 EXPLANATION OF COMPONENTS ..........................................277
		32.2 OPERATION METHOD ...................................................278
		32.3 PRECAUTIONS FOR USE ................................................279
		32.4 TROUBLESHOOTING ....................................................280
	33. HANDLING AUTO-GREASING SYSTEM ...........................................281
		33.1 METHOD OF OPERATING AUTO-GREASING ..................................281
		33.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM .....................289
		33.3 TROUBLESHOOTING ....................................................290
		33.4 SPECIFICATIONS .....................................................290
	34. ARSC (AUTOMATIC RETARD SPEED CONTROL) ...................................291
		34.1 EXPLANATION OF COMPONENTS ..........................................291
		34.2 METHOD OF OPERATION ................................................293
		34.3 TROUBLESHOOTING ....................................................295

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