KOMATSU HD785-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:4085 & UP) KOMATSU HD785-5 – PDF DOWNLOAD

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KOMATSU HD785-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:4085 & UP) KOMATSU HD785-5

KOMATSU HD785-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:4085 & UP) KOMATSU HD785-5 – PDF DOWNLOAD:

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KOMATSU HD785-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:4085 & UP) KOMATSU HD785-5

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• if you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD785-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:4085 & UP) KOMATSU HD785-5

COVER...........................................................................................  1
1.FOREWORD......................................................................................  2
2.SAFETY INFORMATION............................................................................  5
3.INTRODUCTION..................................................................................  6
	3.1 FEATURES................................................................................  6
	3.2 BREAKING IN THE MACHINE.................................................................  6
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR...............................  7
	4.1 MACHINE SERIAL NO.PLATE POSITION........................................................  7
	4.2 ENGINE SERIAL NO.PLATE POSITION.........................................................  7
	4.3 TABEL TO ENTER SERIAL NO.AND DISTRIBUTOR................................................  7
5.CONTENTS......................................................................................  8
SAFETY.......................................................................................... 12
	6.GENERAL PRECAUTIONS....................................................................... 13
	7.PRECAUTIONS DURING OPERATION.............................................................. 19
		7.1 BEFORE STARTING ENGINE.............................................................. 19
		7.2 AFTER STARTING ENGINE............................................................... 21
		7.3 SHIPPING............................................................................ 29
		7.4 BATTERY............................................................................. 30
		7.5 TOWING.............................................................................. 32
	8.PRECAUTIONS FOR MAINTENANCE............................................................... 33
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................................... 33
		8.2 DURING MAINTENANCE.................................................................. 39
		8.3 TIRES............................................................................... 46
	9.POSITION FOR ATTACHING SAFETY LABELS...................................................... 48
		9.1 POSITION FOR ATTACHING SAFETY LABELS................................................ 48
OPERATION....................................................................................... 52
	10.GENERAL VIEW............................................................................. 53
		10.1 GENERAL VIEW OF MACHINE............................................................ 53
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................................ 54
	11.EXPLANATION OF COMPONENTS................................................................ 55
		11.1 MACHINE MONITOR.................................................................... 55
		11.2 SWITCHES........................................................................... 69
		11.3 CONTROL LEVERS AND PEDALS.......................................................... 76
		11.4 MECHATRONICS EQUIPMENT CONTROLLER.................................................. 80
		11.5 SAFETY PIN......................................................................... 80
		11.6 DUST INDICATOR..................................................................... 81
		11.7 FUSES.............................................................................. 81
		11.8 LOCATION OF MANUAL BOX............................................................. 82
		11.9 CAR STEREO......................................................................... 83
		11.10 AIR CONDITIONER................................................................... 89
		11.11 CAR HEATER........................................................................ 93
		11.12 LOCATION OF FIRE EXTINGUISHER..................................................... 94
		11.13 LOCATION OF FIRST AID BOX......................................................... 94
	12.OPERATION................................................................................ 95
		12.1 CHECK BEFORE STARTING ENGINE....................................................... 95
		12.2 STARTING ENGINE....................................................................112
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................................114
		12.4 MOVING MACHINE OFF.................................................................115
		12.5 SHIFTING GEAR......................................................................117
		12.6 TRAVELING DOWNHILL.................................................................118
		12.7 TRAVELING IN REVERSE...............................................................124
		12.8 STEERING THE MACHINE...............................................................125
		12.9 STOPPING THE MACHINE...............................................................126
		12.10 OPERATING DUMP BODY...............................................................128
		12.11 PRECAUTIONS FOR OPERATION.........................................................130
		12.12 PARKING MACHINE...................................................................131
		12.13 CHECKS AFTER COMPLETION OF WORK...................................................132
		12.14 STOPPING ENGINE...................................................................132
		12.15 CHECKS AFTER STOPPING ENGINE......................................................132
		12.16 LOCKING...........................................................................133
		12.17 HANDLING TIRES....................................................................134
	13.DETERMINING AND MAINTAINING TRAVEL ROAD..................................................137
		13.1 DETERMINING TRAVEL ROAD............................................................137
		13.2 MAINTAINING TRAVEL ROAD............................................................138
	14.COLD WEATHER OPERATION...................................................................139
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................................139
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................................141
		14.3 AFTER COLD WEATHER.................................................................141
	15.LONG-TERM STORAGE........................................................................142
		15.1 BEFORE STORAGE.....................................................................142
		15.2 DURING STORAGE.....................................................................142
		15.3 AFTER STORAGE......................................................................143
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...............................143
	16.TROUBLESHOOTING..........................................................................144
		16.1 AFTER RUNNING OUT OF FUEL..........................................................144
		16.2 TOWING MACHINE.....................................................................144
		16.3 IF BATTERY IS DISCHARGED...........................................................147
		16.4 OTHER TROBLE.......................................................................151
MAINTENANCE ....................................................................................168
	17.GUIDES TO MAINTENANCE....................................................................169
	18.OUTLINES OF SERVICE......................................................................172
		18.1 OUTLINE OF OIL,FUEL,COOLANT........................................................172
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................................175
	19.WEAR PARTS LIST..........................................................................176
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE......................177
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................................181
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................................181
		21.2 TORQUE LIST........................................................................182
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS............................................183
	23.MAINTENANCE SCHEDULE CHART...............................................................185
	24.SERVICE PROCEDURE........................................................................190
		24.1 INITIAL 250 HOURS SERVICE..........................................................190
		24.2 WHEN REQUIRED......................................................................191
		24.3 CHECK BEFORE STARTING..............................................................206
		24.4 EVERY 250 HOURS SERVICE............................................................216
		24.5 EVERY 500 HOURS SERVICE............................................................224
		24.6 EVERY 1000 HOURS SERVICE...........................................................231
		24.7 EVERY 2000 HOURS SERVICE...........................................................236
		24.8 EVERY 4000 HOURS SERVICE...........................................................242
		24.9 EVERY 3 YEARS SERVICE..............................................................243
SPECIFICATIONS..................................................................................244
	25.SPECIFICATIONS...........................................................................245
OPTIONS,ATTACHMENTS.............................................................................247
	26.HANDLING PAYLOAD METER...................................................................248
		26.1 NAME OF PARTS......................................................................248
		26.2 EXTERNAL DISPLAY LAMPS.............................................................248
		26.3 OPERATING PAYLOAD METER............................................................250
	27.OPTIONS AND ATTACHMENTS..................................................................259
	28.TACHOGRAPH (TCO 15-6)....................................................................260
		28.1 EXPLANATION OF COMPONENTS..........................................................260
		28.2 METHOD OF USING KEY................................................................262
		28.3 METHOD OF USE......................................................................263
	29.REVO TACHOGRAPH (TCO 15-7)...............................................................265
		29.1 EXPLANATION OF COMPONENTS..........................................................265
		29.2 METHOD OF USE......................................................................268
	30.USING DIFFERENTIAL LOCK..................................................................270
		30.1 DIFFERENTIAL LOCK PEDAL............................................................270
		30.2 PRECAUTIONS AND METHOD OF USE......................................................271
	31.OPERATION OF ABS AND ABS/ASR.............................................................272
		31.1 EXPLANATION OF COMPONENTS..........................................................272
		31.2 OPERATION METHOD...................................................................273
		31.3 PRECAUTION FOR USE.................................................................274
		31.4 TROUBLESHOOTING....................................................................275
	32.ARSC(AUTOMATIC RETARD SPEED CONTROL).....................................................276
		32.1 EXPLANATION OF COMPONENTS..........................................................276
		32.2 METHOD OF OPERATION................................................................278
		32.3 TROUBLESHOOTING....................................................................280
	33.PMC(POWERTRAIN MANAGEMENT CONTROLLER) AND MOM (MESSAGE FOR OPERATION AND MAINTENANCE)....283
		33.1 CHECK BEFORE STARTING..............................................................283
		33.2 ABNORMALITY DISPLAYED DURING OPERATION.............................................283
		33.3 HOW TO DOWNLOAD THE STORED DATA IN PMC AND OTHER CONTROLLERS.......................283
		33.4 MESSAGE FOR OPERATION AND MAINTENANCE(MOM).........................................284
	34.ASRII(AUTOMATIC SPIN REGULATOR II).......................................................289
		34.1 EXPLANATION OF COMPONENTS..........................................................289
		34.2 ACTUATION OF ASRII SYSTEM..........................................................290
		34.3 TROUBLESHOOTING....................................................................291

PLEASE NOTE:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]