KOMATSU HM400-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1276 & UP) KOMATSU HM400-1 – PDF DOWNLOAD

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KOMATSU HM400-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1276 & UP) KOMATSU HM400-1

KOMATSU HM400-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1276 & UP) KOMATSU HM400-1 – PDF DOWNLOAD:

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KOMATSU HM400-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1276 & UP) KOMATSU HM400-1

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.

TABLE OF CONTENTS:

KOMATSU HM400-1 ARTICULATED DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:1276 & UP) KOMATSU HM400-1

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTENDED USE...............................................................................  6
		DIRECTIONS OF MACHINE..................................................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		ENGINE SERIAL NO. PLATE POSITION.......................................................  7
		SERVICE METER POSITION.................................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 15
		POSITION FOR ATTACHING SAFETY LABELS................................................... 15
		SAFETY LABELS.......................................................................... 16
	GENERAL PRECAUTIONS........................................................................ 21
	PRECAUTIONS DURING OPERATION............................................................... 30
		STARTING ENGINE........................................................................ 30
		OPERATION.............................................................................. 32
		TRANSPORTATION......................................................................... 36
		BATTERY................................................................................ 37
		TOWING................................................................................. 39
	PRECAUTIONS FOR MAINTENANCE................................................................ 40
	PRECAUTIONS WITH TIRES..................................................................... 47
OPERATION...................................................................................... 48
	GENERAL VIEW............................................................................... 49
		GENERAL VIEW OF MACHINE................................................................ 49
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 50
	EXPLANATION OF COMPONENTS.................................................................. 52
		MACHINE MONITOR........................................................................ 52
		OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 73
		SWITCHES............................................................................... 76
		CONTROL LEVERS AND PEDALS.............................................................. 87
		MECHATRONICS EQUIPMENT CONTROLLER...................................................... 92
		BODY PIVOT PIN......................................................................... 93
		ARTICULATE LOCK........................................................................ 93
		DUST INDICATOR......................................................................... 94
		FUSES.................................................................................. 95
		CAR RADIO.............................................................................. 98
		CAR STEREO.............................................................................104
		AIR CONDITIONER........................................................................112
	OPERATION..................................................................................117
		CHECK BEFORE STARTING ENGINE...........................................................117
		STARTING ENGINE........................................................................130
		OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................133
		STOPPING ENGINE........................................................................134
		CHECKS AFTER STOPPING ENGINE...........................................................134
		MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................135
		SHIFTING GEAR..........................................................................140
		TRAVELING DOWNHILL.....................................................................142
		STEERING THE MACHINE...................................................................150
		OPERATION USING DIFFERENTIAL LOCK......................................................151
		LOADING OPERATIONS.....................................................................154
		DUMP OPERATIONS........................................................................155
		CAB TILT OPERATION.....................................................................157
		PRECAUTIONS FOR OPERATION..............................................................159
		PARKING MACHINE........................................................................160
		CHECKS AFTER COMPLETION OF WORK........................................................161
		LOCKING................................................................................161
		HANDLING TIRES.........................................................................162
	DETERMINING AND MAINTAINING TRAVEL ROAD....................................................163
		DETERMINING TRAVEL ROAD................................................................163
		MAINTAINING TRAVEL ROAD................................................................163
	TRANSPORTATION.............................................................................164
		PRECAUTIONS WHEN TRANSPORTING..........................................................164
		STEPS FOR TRANSPORTATION...............................................................164
		METHOD OF SECURING MACHINE.............................................................165
		METHOD OF LIFTING MACHINE..............................................................166
	COLD WEATHER OPERATION.....................................................................170
		PRECAUTIONS FOR LOW TEMPERATURE........................................................170
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................171
		AFTER COLD WEATHER.....................................................................172
	LONG-TERM STORAGE..........................................................................173
		BEFORE STORAGE.........................................................................173
		DURING STORAGE.........................................................................173
		AFTER STORAGE..........................................................................173
		PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...................................173
	TROUBLESHOOTING............................................................................174
	AFTER RUNNING OUT OF FUEL..................................................................174
	IF TRANSMISSION HAS TROUBLE................................................................175
	METHOD OF TOWING MACHINE...................................................................176
	IF BATTERY IS DISCHARGED...................................................................180
	OTHER TROUBLE..............................................................................184
MAINTENANCE....................................................................................190
	GUIDES TO MAINTENANCE......................................................................191
	OUTLINE OF SERVICE.........................................................................193
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................193
		OUTLINE OF ELECTRIC SYSTEM.............................................................197
	WEAR PARTS.................................................................................198
		WEAR PARTS LIST........................................................................198
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................199
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................200
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....202
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................203
		TORQUE LIST............................................................................203
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................205
		SAFETY CRITICAL PARTS..................................................................205
	MAINTENANCE SCHEDULE CHART.................................................................206
		MAINTENANCE SCHEDULE CHART.............................................................206
		ADJUST INJECTOR........................................................................209
	SERVICE PROCEDURE..........................................................................210
		NITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)..............................210
		WHEN REQUIRED..........................................................................211
		CHECK BEFORE STARTING..................................................................228
		EVERY 50 HOURS SERVICE.................................................................229
		EVERY 250 HOURS SERVICE................................................................230
		EVERY 500 HOURS SERVICE................................................................242
		EVERY 1000 HOURS SERVICE...............................................................249
		EVERY 2000 HOURS SERVICE...............................................................265
		EVERY 4000 HOURS SERVICE...............................................................273
		EVERY 6000 HOURS SERVICE...............................................................276
		EVERY 8000 HOURS SERVICE...............................................................277
SPECIFICATIONS.................................................................................278
	SPECIFICATIONS.............................................................................279
ATTACHMENTS, OPTIONS...........................................................................280
	HANDLING PAYLOAD METER HM..................................................................281
		FEATURES OF PAYLOAD METER HM...........................................................281
		METHOD OF USING ACCURATELY.............................................................282
		GENERAL LOCATIONS......................................................................284
		CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)................................287
		EXTERNAL DISPLAY LAMPS.................................................................289
		DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER......................................291
		OPERATION OF SWITCHES..................................................................294
		ABNORMALITY AND WARNING DISPLAY (ERROR CODE)...........................................307
		WHEN ERROR CODE F-09 IS DISPLAYED......................................................309
		OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED...........................................309
		PROCEDURE WHEN DOWNLOADING.............................................................310
		OTHERS.................................................................................313
INDEX..........................................................................................314

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.