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KOMATSU HM400-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:HM400-1L A10001 & UP) – PDF DOWNLOAD
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- KOMATSU HM400-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual
- SERIAL NUMBER:HM400-1L A10001 & UP
- PUBLICATION NUMBER:CEAM015102
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Description
KOMATSU HM400-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:HM400-1L A10001 & UP)
KOMATSU HM400-1L ARTICULATED DUMP TRUCK OPERATION AND MAINTENANCE MANUAL (SN:HM400-1L A10001 & UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU HM400-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:HM400-1L A10001 & UP)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance. Storage location for the Operation and Maintenance Manual: On inside of left door Operators and maintenance personnel must always do as follows before beginning operation or maintenance.
- Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully. Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it periodically.
TABLE OF CONTENTS:
KOMATSU HM400-1L ARTICULATED DUMP TRUCK Operation and Maintenance Manual (SN:HM400-1L A10001 & UP)
COVER.......................................................................................... 1 INTRODUCTION................................................................................... 3 FOREWORD................................................................................... 4 SAFETY INFORMATION......................................................................... 5 INTRODUCTION............................................................................... 7 INTENDED USE........................................................................... 7 BREAKING IN A NEW MACHINE.............................................................. 7 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 8 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 8 ENGINE SERIAL NO. PLATE POSITION....................................................... 8 SERVICE METER POSITION................................................................. 9 TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR.......................................... 9 TABLE OF CONTENTS.......................................................................... 10 SAFETY......................................................................................... 19 SAFETY LABELS.............................................................................. 20 POSITION FOR ATTACHING SAFETY LABELS................................................... 20 SAFETY LABELS.......................................................................... 21 GENERAL PRECAUTIONS........................................................................ 26 SAFETY RULES........................................................................... 26 IF PROBLEMS ARE FOUND.................................................................. 26 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 26 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 26 SAFETY FEATURES........................................................................ 27 KEEP MACHINE CLEAN..................................................................... 27 INSIDE OPERATOR'S COMPARTMENT.......................................................... 27 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 27 HANDRAILS AND STEPS.................................................................... 28 MOUNTING AND DISMOUNTING............................................................... 28 CRUSHING OR CUTTING PREVENTION......................................................... 28 BURN PREVENTION........................................................................ 29 HOT COOLANT........................................................................ 29 HOT OIL............................................................................ 29 FIRE PREVENTION........................................................................ 29 FIRE CAUSED BY FUEL OR OIL......................................................... 29 FIRE CAUSED BY ACCUMULATION OF FLAMMABLE MATERIAL.................................. 30 FIRE COMING FROM ELECTRIC WIRING................................................... 30 FIRE COMING FROM HYDRAULIC LINE.................................................... 30 EXPLOSION CAUSED BY LIGHTING EQUIPMENT............................................. 30 ACTION IF FIRE OCCURS.............................................................. 30 WINDOW WASHER LIQUID............................................................... 30 PRECAUTIONS WHEN USING ROPS............................................................ 31 PRECAUTIONS FOR ATTACHMENTS............................................................ 31 UNAUTHORIZED MODIFICATION.............................................................. 31 SAFETY AT WORKSITE..................................................................... 31 WORKING ON LOOSE GROUND................................................................ 32 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 32 ENSURE GOOD VISIBILITY................................................................. 32 PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS...................................... 33 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 33 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 33 ASBESTOS DUST HAZARD PREVENTION........................................................ 33 PRECAUTIONS FOR OPERATION.................................................................. 34 BEFORE STARTING ENGINE................................................................. 34 CHECKS BEFORE STARTING ENGINE...................................................... 34 PRECAUTIONS WHEN STARTING ENGINE................................................... 34 PRECAUTIONS IN COLD AREAS.......................................................... 34 OPERATION.................................................................................. 35 CHECKS BEFORE STARTING OPERATION....................................................... 35 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE....................................... 35 PRECAUTIONS WHEN TRAVELING............................................................. 36 PRECAUTIONS WHEN TRAVELING ON SLOPES................................................... 36 PRECAUTIONS WHEN OPERATING DUMP BODY................................................... 36 PRECAUTIONS WHEN OPERATING............................................................. 36 PRECAUTIONS FOR ACCUMULATED SNOW, ICE.................................................. 37 PARKING MACHINE........................................................................ 37 TRANSPORTATION............................................................................. 38 SHIPPING............................................................................... 38 LOADING AND UNLOADING.................................................................. 38 BATTERY.................................................................................... 39 BATTERY HAZARD PREVENTION.............................................................. 39 STARTING WITH BOOSTER CABLES........................................................... 40 TOWING..................................................................................... 41 WHEN TOWING............................................................................ 41 PRECAUTIONS FOR MAINTENANCE................................................................ 42 WARNING TAG............................................................................ 42 KEEP WORK PLACE CLEAN AND TIDY......................................................... 42 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 42 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE............................. 43 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 44 PROPER TOOLS........................................................................... 45 HANDLING SUSPENSION CYLINDER, ACCUMULATOR.............................................. 45 PERSONNEL.............................................................................. 45 ATTACHMENTS............................................................................ 45 WORK UNDER THE MACHINE................................................................. 46 NOISE.................................................................................. 46 PRECAUTIONS WHEN USING A HAMMER........................................................ 46 REPAIR WELDING......................................................................... 46 REMOVING BATTERY TERMINALS............................................................. 46 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 47 PRECAUTIONS FOR HIGH-PRESSURE FUEL..................................................... 47 HANDLING HIGH-PRESSURE HOSES........................................................... 47 WASTE MATERIAL......................................................................... 48 MAINTENANCE OF AIR CONDITIONER......................................................... 48 COMPRESSED AIR......................................................................... 48 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 48 HANDLING TIRES......................................................................... 49 PRECAUTIONS WHEN STORING TIRES..................................................... 49 OPERATION...................................................................................... 51 GENERAL VIEW............................................................................... 52 MACHINE................................................................................ 52 CONTROLS AND GAUGES.................................................................... 53 MACHINE MONITOR........................................................................ 54 EXPLANATION OF COMPONENTS.................................................................. 55 MACHINE MONITOR........................................................................ 55 CHECK CENTRAL WARNING LAMP, ALARM BUZZER, MONITOR LAMPS, AND METERS................ 56 CHARACTER DISPLAY PORTION.......................................................... 56 CAUTION ITEMS...................................................................... 61 EMERGENCY STOP ITEM................................................................ 64 METER DISPLAY PORTION.............................................................. 68 CENTRAL WARNING LAMP............................................................... 74 OTHER FUNCTIONS OF MACHINE MONITOR................................................. 75 SWITCHES............................................................................... 77 STARTING SWITCH.................................................................... 78 LAMP SWITCH........................................................................ 78 TURN SIGNAL LEVER.................................................................. 78 DIMMER SWITCH...................................................................... 79 MACHINE MONITOR BULB CHECK SWITCH.................................................. 79 EXHAUST BRAKE SWITCH............................................................... 79 HAZARD LAMP SWITCH................................................................. 80 NIGHT LIGHTING DIMMER SWITCH....................................................... 80 POWER MODE SELECTOR SWITCH......................................................... 80 EMERGENCY STEERING SWITCH.......................................................... 81 SHIFT HOLD SWITCH.................................................................. 81 PARKING BRAKE SWITCH............................................................... 82 AISS LOW SWITCH.................................................................... 82 INTER-AXLE DIFFERENTIAL LOCK SWITCH................................................ 83 LEFT AND RIGHT DIFFERENTIAL LOCK SWITCH............................................ 83 FOG LAMP SWITCH.................................................................... 84 SIDE LAMP SWITCH................................................................... 84 WORKING LAMP (FRONT) SWITCH........................................................ 84 WORKING LAMP (REAR) SWITCH......................................................... 84 YELLOW ROTATING LAMP SWITCH........................................................ 84 POWER WINDOW SWITCH (RIGHT) (LEFT)................................................. 85 MACHINE MONITOR MODE SELECTOR SWITCH 1, 2.......................................... 85 CIGARETTE LIGHTER.................................................................. 85 HORN BUTTON........................................................................ 85 WIPER, WINDOW WASHER SWITCH........................................................ 86 ROOM LAMP SWITCH................................................................... 86 DUMP COUNTER RESET SWITCH.......................................................... 87 DUMP COUNTER DISPLAY............................................................... 87 DUMP TIME DISPLAY.................................................................. 87 CONTROL LEVERS AND PEDALS.............................................................. 88 BRAKE PEDAL........................................................................ 88 ACCELERATOR PEDAL.................................................................. 89 SHIFT LEVER........................................................................ 89 DUMP LEVER......................................................................... 91 RETARDER CONTROL LEVER............................................................. 91 LEFT AND RIGHT DIFFERENTIAL LOCK PEDAL............................................. 91 SAFETY LOCK KNOB................................................................... 92 MECHATRONICS EQUIPMENT CONTROLLER...................................................... 93 TRANSMISSION CONTROLLER............................................................ 93 ENGINE CONTROLLER.................................................................. 93 RETARDER CONTROLLER................................................................ 93 SAFETY PIN............................................................................. 94 STOWING SAFETY PIN................................................................. 94 ARTICULATE LOCK........................................................................ 94 DUST INDICATOR......................................................................... 95 FUSES.................................................................................. 95 FUSE CAPACITY AND CIRCUIT NAME..................................................... 95 AM/FM RADIO-CASSETTE STEREO............................................................ 98 RADIO OPERATION.................................................................... 99 RADIO FEATURES.....................................................................102 LISTENING TO RADIO.................................................................103 LISTENING TO CASSETTE TAPE.........................................................103 PRECAUTIONS WHEN USING RADIO.......................................................103 AIR CONDITIONER........................................................................104 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL....................................104 FAN SWITCH.........................................................................104 AIR CONDITIONER SWITCH.............................................................105 MODE SELECTOR SWITCH...............................................................105 FRESH/RECIRC SELECTOR SWITCH.......................................................105 TEMPERATURE CONTROL SWITCH.........................................................106 METHOD OF OPERATION................................................................107 PRECAUTIONS WHEN USING AIR CONDITIONER.............................................107 OPERATION..................................................................................109 PRECAUTIONS FOR OPERATION..............................................................109 CHECK BEFORE STARTING ENGINE...........................................................109 WALK-AROUND CHECK..................................................................109 CHECK BEFORE STARTING..................................................................111 CHECK COOLANT LEVEL, ADD COOLANT...................................................111 CHECK DUST INDICATOR...............................................................112 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL.........................................112 CHECK OIL LEVEL IN TRANSMISSION CASE, ADD OIL......................................113 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................113 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................114 CHECK FUEL LEVEL, ADD FUEL.........................................................114 CHECK WHEEL HUB BOLTS, TIGHTEN.....................................................115 CHECK CENTRAL WARNING LAMP, ALARM BUZZER, MONITOR LAMPS AND METERS.................115 CHECK BRAKING EFFECT...............................................................115 CHECK EMERGENCY STEERING...........................................................115 CHECK BACKUP ALARM.................................................................115 CHECK ELECTRICAL WIRING............................................................116 CHECK INFLATION PRESSURE OF TIRES..................................................116 ADJUSTMENT BEFORE OPERATION............................................................117 ADJUSTING OPERATOR'S SEAT..........................................................117 ADJUST SEAT BELT...................................................................118 ADJUST STEERING WHEEL TILT.........................................................119 OPERATIONS, CHECKS BEFORE STARTING.....................................................120 STARTING ENGINE........................................................................121 NORMAL STARTING....................................................................121 STARTING IN COLD WEATHER...........................................................122 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................124 BREAKING-IN THE MACHINE............................................................124 WARMING-UP OPERATION...............................................................124 CANCELING DUMP BODY HOLD CONDITION.................................................124 STOPPING ENGINE........................................................................125 CHECKS AFTER STOPPING ENGINE.......................................................125 MOVING THE MACHINE.....................................................................126 MOVING MACHINE FORWARD.............................................................126 MOVING MACHINE IN REVERSE..........................................................128 STOPPING THE MACHINE...............................................................129 SHIFTING GEARS.....................................................................130 TRAVELING DOWNHILL.................................................................132 BRAKE PERFORMANCE CURVE............................................................134 STEERING THE MACHINE...................................................................140 OPERATION USING DIFFERENTIAL LOCK..................................................140 LOADING OPERATIONS.....................................................................142 DUMP OPERATIONS........................................................................143 CAB TILT OPERATION.....................................................................145 WHEN USING CRANE...................................................................145 WHEN USING TILT CYLINDER...........................................................146 PRECAUTIONS FOR OPERATION..........................................................146 PARKING MACHINE........................................................................147 CHECKS AFTER COMPLETION OF WORK........................................................148 LOCKING............................................................................148 HANDLING TIRES.........................................................................149 PRECAUTIONS WHEN HANDLING TIRES....................................................149 PRECAUTIONS FOR LONG DISTANCE TRAVEL...............................................149 DETERMINING AND MAINTAINING TRAVEL ROAD................................................150 DETERMINING TRAVEL ROAD............................................................150 MAINTAINING TRAVEL ROAD............................................................150 TRANSPORTATION.............................................................................151 PRECAUTIONS WHEN TRANSPORTING..........................................................151 STEPS FOR TRANSPORTATION...............................................................151 METHOD OF SECURING MACHINE.............................................................152 METHOD OF LIFTING MACHINE..............................................................153 LOCATION OF LIFTING POSITION MARK..................................................154 WEIGHT TABLE.......................................................................154 LIFTING PROCEDURE..................................................................155 COLD WEATHER OPERATION.....................................................................157 PRECAUTIONS FOR LOW TEMPERATURE........................................................157 FUEL AND LUBRICANTS................................................................157 COOLANT............................................................................157 BATTERY............................................................................158 INSTALLATION OF RADIATOR CURTAIN.......................................................158 PRECAUTIONS AFTER COMPLETION OF WORK...................................................158 AFTER COLD WEATHER.....................................................................159 LONG-TERM STORAGE..........................................................................159 BEFORE STORAGE.........................................................................159 DURING STORAGE.........................................................................159 AFTER STORAGE..........................................................................159 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...............................159 TROUBLESHOOTING............................................................................160 AFTER RUNNING OUT OF FUEL..............................................................160 PROCEDURE FOR BLEEDING AIR.........................................................160 METHOD OF TOWING MACHINE...............................................................161 WHEN ENGINE RUNS...................................................................163 WHEN ENGINE DOES NOT RUN...........................................................163 WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY......................................164 METHOD OF RELEASING PARKING BRAKE......................................................164 WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN................164 IF BATTERY IS DISCHARGED...............................................................165 REMOVAL AND INSTALLATION OF BATTERY................................................165 PRECAUTIONS FOR CHARGING BATTERY WHEN MOUNTED ON MACHINE...........................166 STARTING ENGINE WITH BOOSTER CABLE.................................................166 OTHER TROUBLE..........................................................................168 ELECTRICAL SYSTEM..................................................................168 CHASSIS............................................................................169 IF ACCELERATOR PEDAL HAS FAILED....................................................171 ENGINE.............................................................................172 ACTION CODE............................................................................174 MAINTENANCE....................................................................................177 GUIDES TO MAINTENANCE......................................................................178 CHECK SERVICE METER....................................................................178 KOMATSU GENUINE REPLACEMENT PARTS......................................................178 KOMATSU GENUINE OILS...................................................................178 ALWAYS USE CLEAN WASHER FLUID..........................................................178 ALWAYS USE CLEAN OIL AND GREASE........................................................178 CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS...........................178 FUEL STRAINER..........................................................................178 WELDING INSTRUCTIONS...................................................................178 DO NOT DROP THINGS INSIDE THE MACHINE..................................................178 DUSTY WORKSITES........................................................................179 AVOID MIXING OIL.......................................................................179 LOCKING INSPECTION COVERS..............................................................179 BLEEDING AIR FROM HYDRAULIC CIRCUIT....................................................179 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES............................................179 CHECKS AFTER INSPECTION AND MAINTENANCE................................................179 OUTLINES OF SERVICE........................................................................180 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................180 OIL................................................................................180 FUEL...............................................................................181 COOLANT AND WATER FOR DILUTION.....................................................181 GREASE.............................................................................181 PERFORMING KOWA (KOMATSU OIL WEAR ANALYSIS)........................................182 STORING OIL AND FUEL...............................................................183 FILTERS............................................................................183 OUTLINE OF ELECTRIC SYSTEM.............................................................183 WEAR PARTS LIST............................................................................184 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................185 USE OF FUEL, COOLANT AND LUBRICANTS........................................................186 SELECTION ACCORDING TO AMBIENT TEMPERATURE.............................................186 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....188 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................189 TORQUE LIST............................................................................189 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................191 SAFETY CRITICAL PARTS..................................................................191 REGULAR SCHEDULED MAINTENANCE..............................................................192 MAINTENANCE SCHEDULE CHART.............................................................192 ADJUST INJECTOR............................................................................195 A REGULATION AREA......................................................................195 B REGULATION AREA......................................................................195 SERVICE PROCEDURES.........................................................................196 INITIAL 250 HOURS SERVICE..............................................................196 WHEN REQUIRED..........................................................................197 CHECK, CLEAN OR REPLACE AIR CLEANER................................................197 CLEAN INSIDE OF COOLING SYSTEM.....................................................199 CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID......................................201 CLEAN AIR CONDITIONER AIR FILTER...................................................202 CHECK REFRIGERANT LEVEL............................................................202 CHECK DUMP BODY....................................................................203 CHECK ELECTRIC INTAKE AIR HEATER...................................................203 CHECK LENGTH OF SUSPENSION CYLINDER................................................203 BLEED AIR FROM FRONT BRAKE.........................................................204 BLEED AIR FROM CENTER BRAKE........................................................205 BLEED AIR FROM REAR BRAKE..........................................................206 CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT......................................207 SELECTION AND INSPECTION OF TIRES..................................................208 CHECK BEFORE STARTING..................................................................210 EVERY 50 HOURS SERVICE.................................................................211 LUBRICATION........................................................................211 EVERY 250 HOURS SERVICE................................................................212 LUBRICATION........................................................................212 LUBRICATE DRIVE SHAFT..............................................................213 CHECK DRIVE SHAFT..................................................................214 CLEAN BRAKE DRAIN TUBE.............................................................215 CHECK LEVEL OF BATTERY ELECTROLYTE.................................................216 CHECK ALTERNATOR BELT TENSION, ADJUST..............................................218 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................219 CHECK FRAME, A-ARM.................................................................220 CHECK BRAKING CAPACITY OF FOOT BRAKE...............................................221 CHECK BRAKING CAPACITY OF RETARDER BRAKE...........................................221 CHECK BRAKING CAPACITY OF PARKING BRAKE............................................222 CHECK WEAR OF PARKING BRAKE PADS...................................................222 EVERY 500 HOURS SERVICE................................................................223 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................223 REPLACE ADDITIONAL FUEL FILTER CARTRIDGE...........................................224 CLEAN FUEL TANK STRAINER...........................................................225 LUBRICATE CAB MOUNT PIN (LEFT AND RIGHT: 1 PLACE EACH).............................225 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.......................................226 CHECK OIL LEVEL IN DIFFERENTIAL CASE, ADD OIL......................................227 CLEAN, CHECK RADIATOR FINS AND AFTERCOOLER FINS....................................228 CHECK FAN BELT TENSION, ADJUST.....................................................229 EVERY 1000 HOURS SERVICE...............................................................230 REPLACE FUEL FILTER CARTRIDGE......................................................230 REPLACE CORROSION RESISTOR CARTRIDGE...............................................231 REPLACE TRANSMISSION FILTER ELEMENT................................................232 CHANGE OIL IN TRANSMISSION CASE....................................................233 CHANGE OIL IN BRAKE OIL TANK, REPLACE BRAKE OIL FILTER ELEMENT.....................235 LUBRICATION........................................................................237 CHECK WEAR OF BRAKE DISC...........................................................238 CHECK TIGHTENING PARTS OF TURBOCHARGER.............................................238 EVERY 2000 HOURS SERVICE...............................................................239 CHANGE OIL IN FINAL DRIVE CASE.....................................................239 CHANGE OIL IN DIFFERENTIAL CASE....................................................240 REPLACE HYDRAULIC FILTER ELEMENT...................................................241 CLEAN HYDRAULIC TANK STRAINER......................................................242 CLEAN TRANSMISSION CASE STRAINER...................................................243 CLEAN STRAINER IN DIFFERENTIAL LOCK HYDRAULIC CIRCUIT..............................243 CLEAN BREATHER.....................................................................245 CLEAN ENGINE BREATHER ELEMENT......................................................247 CHECK ALTERNATOR, STARTING MOTOR...................................................247 CHECK, ADJUST ENGINE VALVE CLEARANCE...............................................247 CHECK INJECTOR.....................................................................247 CLEAN, CHECK TURBOCHARGER..........................................................247 CHECK PLAY OF TURBOCHARGER ROTOR...................................................247 EVERY 4000 HOURS SERVICE...............................................................248 CHANGE OIL IN HYDRAULIC TANK.......................................................248 CHECK WATER PUMP...................................................................248 CHECK AIR COMPRESSOR...............................................................248 CHECK FAN PULLEY AND TENSION PULLEY................................................248 CHECK VIBRATION DAMPER.............................................................248 CHECK INJECTOR.....................................................................248 REPLACE INJECTOR ASSEMBLY..........................................................248 CHECKING FOR LOOSENESS OF HIGH PRESSURE CLAMP, HARDENING OF RUBBER.................249 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER................249 EVERY 6000 HOURS SERVICE...............................................................250 LUBRICATE DRIVE SHAFT..............................................................250 EVERY 8000 HOURS SERVICE...............................................................250 REPLACE INJECTOR NOZZLE TIP........................................................250 REPLACE HIGH-PRESSURE PIPING CLAMP.................................................250 REPLACE FUEL SPRAY PREVENTION CAP..................................................250 SPECIFICATIONS.................................................................................251 SPECIFICATIONS.............................................................................252 OPTIONS, ATTACHMENTS...........................................................................255
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⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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