Komatsu Hydraulic Excavator PC100,PC100L-6 PC120,PC120LC-6 PC130-6Mighty Operator & Maintenance Manual – PDF DOWNLOAD

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Komatsu Hydraulic Excavator PC100,PC100L-6 PC120,PC120LC-6 PC130-6Mighty Operator & Maintenance Manual

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Komatsu Hydraulic Excavator PC100,PC100L-6 PC120,PC120LC-6 PC130-6Mighty Operator & Maintenance Manual

Size: 10.9 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC100,PC100L-6 PC120,PC120LC-6 PC130-6
Serial: 51480 and up
Number of Page: 289

KOMATSU HYDRAULIC EXCAVATOR PC100,PC100L-6 PC120,PC120LC-6 PC130-6MIGHTY OPERATOR & MAINTENANCE MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Hydraulic Excavator PC100,PC100L-6 PC120,PC120LC-6 PC130-6Mighty Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC100,PC100L-6 PC120,PC120LC-6 PC130-6Mighty Operator & Maintenance Manual

COVER...............................................................................................  1
1. FOREWORD.........................................................................................  2
2. SAFETY INFORMATION...............................................................................  5
3. INTRODUCTION.....................................................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................................  7
5. CONTENTS.........................................................................................  8
SAFETY.............................................................................................. 12
	6. GENERAL PRECAUTIONS.......................................................................... 13
	7. PRECAUTIONS DURING OPERATION................................................................. 20
		7.1 BEFORE STARTING ENGINE.................................................................. 20
		7.2 AFTER STARTING ENGINE................................................................... 22
		7.3 TRANSPORTATION.......................................................................... 29
		7.4 BATTERY................................................................................. 30
		7.5 TOWING.................................................................................. 32
		7.6 BUCKET WITH HOOK........................................................................ 33
	8. PRECAUTIONS FOR MAINTENANCE.................................................................. 34
		8.1 BEFORE CARRYING OUT MAINTENANCE......................................................... 34
		8.2 DURING MAINTENANCE...................................................................... 38
	9. POSITION FOR ATTACHING SAFETY LABELS......................................................... 44
OPERATION........................................................................................... 48
	10. GENERAL VIEW................................................................................ 49
		10.1 GENERAL VIEW OF MACHINE................................................................ 49
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 50
	11. EXPLANATION OF COMPONENTS................................................................... 51
		11.1 MACHINE MONITOR........................................................................ 51
		11.2 SWITCHES............................................................................... 62
		11.3 CONTROL LEVERS, PEDALS................................................................. 67
		11.4 CEILING WINDOW......................................................................... 72
		11.5 FRONT WINDOW........................................................................... 73
		11.6 DOOR LOCK.............................................................................. 75
		11.7 CAP, COVER WITH LOCK................................................................... 76
		11.8 HOT/COOL BOX........................................................................... 77
		11.9 LUGGAGE BOX............................................................................ 77
		11.10 ASHTRAY............................................................................... 77
		11.11 AIR CONDITIONER....................................................................... 78
		11.12 CAR RADIO............................................................................. 81
		11.13 ELECTRIC POWER SOURCE................................................................. 85
		11.14 FUSE.................................................................................. 86
		11.15 FUSIBLE LINK.......................................................................... 87
		11.16 CONTROLLERS........................................................................... 87
		11.17 TOOL BOX.............................................................................. 87
		11.18 GREASE PUMP HOLDER.................................................................... 87
	12. OPERATION................................................................................... 88
		12.1 CHECK BEFORE STARTING ENGINE........................................................... 88
		12.2 STARTING ENGINE........................................................................100
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................103
		12.4 MOVING MACHINE OFF.....................................................................109
		12.5 STEERING MACHINE.......................................................................112
		12.6 STOPPING MACHINE.......................................................................114
		12.7 SWINGING...............................................................................115
		12.8 OPERATION OF WORK EQUIPMENT............................................................116
		12.9 WORKING MODE SELECTION.................................................................117
		12.10 HANDLING ACTIVE MODE..................................................................119
		12.11 PROHIBITIONS FOR OPERATION............................................................121
		12.12 PRECAUTIONS FOR OPERATION.............................................................123
		12.13 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...........................................124
		12.14 HOW TO ESCAPE FROM MUD................................................................126
		12.15 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...............................................127
		12.16 REPLACEMENT AND INVERSION OF BUCKET...................................................128
		12.17 PARKING MACHINE.......................................................................130
		12.18 CHECK AFTER FINISHING WORK............................................................131
		12.19 STOPPING ENGINE.......................................................................132
		12.20 CHECK AFTER STOPPING ENGINE...........................................................133
		12.21 LOCKING...............................................................................133
		12.22 HANDLING ROAD LINER (ROAD LINER ONLY).................................................134
	13. TRANSPORTATION..............................................................................138
		13.1 LOADING, UNLOADING WORK................................................................138
		13.2 PRECAUTIONS FOR LOADING................................................................140
		13.3 PRECAUTIONS FOR TRANSPORTATION.........................................................141
	14. COLD WEATHER OPERATION......................................................................144
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................................................144
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................................146
		14.3 AFTER COLD WEATHER.....................................................................146
	15. LONG-TERM STORAGE...........................................................................147
		15.1 BEFORE STORAGE.........................................................................147
		15.2 DURING STORAGE.........................................................................148
		15.3 AFTER STORAGE..........................................................................148
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................148
	16. TROUBLESHOOTING.............................................................................149
		16.1 WHEN MACHINE RUNS OUT OF FUEL .........................................................149
		16.2 PHENOMENA THAT ARE NOT FAILURES........................................................149
		16.3 METHOD OF TOWING MACHINE...............................................................149
		16.4 USING METHOD FOR LIGHT-WEIGHT TOWING HOOK..............................................150
		16.5 PRECAUTIONS ON PARTICULAR JOBSITES.....................................................150
		16.6 IF BATTERY IS DISCHARGED...............................................................151
		16.7 OTHER TROUBLE..........................................................................155
MAINTENANCE.........................................................................................160
	17. GUIDES TO MAINTENANCE.......................................................................161
	18. OUTLINES OF SERVICE.........................................................................163
		18.1 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................163
		18.2 OUTLINE OF ELECTRIC SYSTEM.............................................................167
		18.3 OUTLINE OF HYDRAULIC SYSTEM............................................................168
	19. WEAR PARTS LIST.............................................................................169
	20. RECOMMENDED FUEL, COOLANT, AND LUBRICANT....................................................170
		20.1 USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................171
		20.2 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....172
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................................173
		21.1 INTRODUCTION OF NECESSARY TOOLS........................................................173
		21.2 TORQUE LIST............................................................................174
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................................175
	23. MAINTENANCE SCHEDULE CHART..................................................................179
		23.1 MAINTENANCE SCHEDULE CHART.............................................................179
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER......................................181
	24. SERVICE PROCEDURE...........................................................................182
		24.1 INITIAL 250 HOURS SERVICE..............................................................182
		24.2 WHEN REQUIRED..........................................................................183
		24.3 CHECK BEFORE STARTING..................................................................202
		24.4 EVERY 50 HOURS SERVICE.................................................................207
		24.5 EVERY 100 HOURS SERVICE................................................................208
		24.6 EVERY 250 HOURS SERVICE................................................................211
		24.7 EVERY 500 HOURS SERVICE................................................................218
		24.8 EVERY 1000 HOURS SERVICE...............................................................224
		24.9 EVERY 2000 HOURS SERVICE...............................................................229
		24.10 EVERY 4000 HOURS SERVICE..............................................................231
		24.11 EVERY 5000 HOURS SERVICE..............................................................232
SPECIFICATIONS......................................................................................237
	25. SPECIFICATIONS..............................................................................238
OPTIONS, ATTACHMENTS................................................................................250
	26. GENERAL PRECAUTIONS.........................................................................251
		26.1 PRECAUTIONS RELATED TO SAFETY..........................................................251
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS................................................252
	27. HANDLING BUCKET WITH HOOK...................................................................253
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK................................................253
		27.2 PROHIBITED OPERATIONS..................................................................253
		27.3 PRECAUTIONS DURING OPERATIONS..........................................................253
	28. USING SEAT BELT ............................................................................254
		28.1 SEAT BELT..............................................................................254
	29. HANDLING CAR HEATER.........................................................................256
		29.1 EXPLANATION OF COMPONENTS..............................................................256
		29.2 PREPARING CAR HEATER...................................................................257
	30. MACHINES READY FOR ATTACHMENTS..............................................................258
		30.1 GENERAL LOCATIONS......................................................................258
		30.2 HYDRAULIC CIRCUIT......................................................................261
		30.3 OPERATION..............................................................................264
		30.4 HANDLING ACCUMULATOR...................................................................266
		30.5 LONG-TERM STORAGE......................................................................267
		30.6 SPECIFICATIONS.........................................................................267
	31. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS..............................................268
		31.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS.........................................268
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE..............................................269
		31.3 SELECTION OF TRACK SHOES...............................................................270
		31.4 HANDLING ROAD LINER....................................................................271
		31.5 HANDLING AUTOMATIC GREASING CONTROLLER.................................................273
	32. EXTENDING MACHINE SERVICE LIFE..............................................................278
		32.1 HYDRAULIC BREAKER......................................................................278
		32.2 POWER RIPPER...........................................................................282
		32.3 FORK GRAB..............................................................................283
		32.4 GRAPPLE BUCKET.........................................................................284
		32.5 SCRAP GRAPPLE..........................................................................285
		32.6 CRUSHER AND SMASHER....................................................................286
		32.7 HYDRAULIC PILE DRIVER..................................................................287
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE...........................................288

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.